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HOLZMANN MASCHINEN

HOLZMANN MASCHINEN ED1000FB Bedienungsanleitung

DATED

8-1-91

PART

NO.

434-08-651-0001

©Delta

International

Machinery

Corp.

1991

I

TABLE

OF

CONTENTS

SAFETY

RULES.3

ADDITIONAL

SAFETY

RULES

FOR

WOOD

LATHES...

..4

UNPACKING

AND

CLEANING.....5

ASSEMBLING

AND

SETTING

UP

LATHE.5

CONNECTING

LATHE

TO

POWER

SOURCE

Power

Connections.

8

Grounding

Instructions

..........8

FASTENING

LATHE

TO

SUPPORTING

SURFACE..

..9

OPERATING

CONTROLS

AND

ADJUSTMENTS

Starting

And

Stopping

Lathe.....

9

Locking

Switch

in

The

“OFF”

Position

...

9

Spindle

Speeds.

1

0

Repositioning

Headstock

For

Outboard

turning.10

Tool

Rest........11

Tailstock.

1

1

Headstock

Spur

Center.......

12

Tailstock

Cup

Center........

12

OPERATION

Lathe

Tools.

1

3

How

To

Turn

Spindles

....13

Centering

The

Work..........14

Mounting

The

Work....

14

Tool

Rest

Position..

15

Roughing

A

Cylinder.........15

Position

of

Hands.

1

6

Smoothing

A

Cylinder.

1

6

Using

The

Parting

Tool.........16

Squaring

An

End...

1

7

Cutting

A

Shoulder.

1

7

Cutting

Small

Beads..

18

Vee

Grooves.........

18

Long

Cuts...........19

Cove

Cuts........

19

Square

Sections

..

2

0

Faceplate

Turning.

2

1

Mounting

Work

To

Faceplate.......

21

Inboard

Faceplate

Turning.

21

Outboard

Faceplate

Turning........22

Hollow

Tailstock...

2

3

MAINTENANCE

Replacing

Variable

Speed

Drive

Belt

....24

AUTHORIZED

SERVICE

STATIONS.

2

6

PARTS,

SERVICE

OR

WARRANTY

ASSISTANCE

....

.28

WARRANTY

..........28

2

SAFETY

RULES

As

with

all

machinery

there

are

certain

hazards

involved

with

operation

and

use

of

the

machine.

Using

the

machine

with

respect

and

caution

will

considerably

lessen

the

possibility

of

personal

injury.

However,

if

normal

safety

precautions

are

overlooked

or

ignored,

personal

injury

to

the

operator

may

result.

This

machine

was

designed

for

certain

applications

only.

Delta

Machinery

strongly

recommends

that

this

machine

NOT

be

modified

and/or

used

for

any

application

other

than

for

which

it

was

designed.

If

you

have

any

questions

relative

to

its

application

DO

NOT

use

the

machine

until

you

have

written

Delta

Machinery

and

we

have

advised

you.

DELTA

INTERNATIONAL

MACHINERY

CORP.

MANAGER

OF

TECHNICAL

SERVICES

246

ALPHA

DRIVE

PITTSBURGH,

PENNSYLVANIA

15238

{IN

CANADA:

644

IMPERIAL

ROAD,

GUELPH,

ONTARIO

N1H

6M7)

WARNING:

FAILURE

TO

FOLLOW

THESE

RULES

MAY

RESULT

IN

SERIOUS

PERSONAL

INJURY

1.

FOR

YOUR

OWN

SAFETY,

READ

INSTRUCTION

MANUAL

BEFORE

OPERATING

THE

TOOL.

Learn

the

tool’s

application

and

limitations

as

well

as

the

specific

hazards

peculiar

to

it.

2.

KEEP

GUARDS

IN

PLACE

and

in

working

order.

3.

ALWAYS

WEAR

EYE

PROTECTION.

4.

GROUND

ALL

TOOLS.

If

tool

is

equipped

with

three-

prong

plug,

it

should

be

plugged

into

a

three-hole

elec¬

trical

receptacle.

If

an

adapter

is

used

to

accommodate

a

two-prong

receptacle,

the

adapter

lug

must

be

attach¬

ed

to

a

known

ground.

Never

remove

the

third

prong.

5.

REMOVE

ADJUSTING

KEYS

AND

WRENCHES.

Form

habit

of

checking

to

see

that

keys

and

adjusting

wrenches

are

removed

from

tool

before

turning

it

“on.”

6.

KEEP

WORK

AREA

CLEAN.

Cluttered

areas

and

benches

invite

accidents.

7.

DON’T

USE

IN

DANGEROUS

ENVIRONMENT.

Don’t

use

power

tools

in

damp

or

wet

locations,

or

expose

them

to

rain,

Keep

work

area

well-lighted.

8.

KEEP

CHILDREN

AND

VISITORS

AWAY.

All

children

and

visitors

should

be

kept

a

safe

distance

from

work

area.

9.

MAKE

WORKSHOP

CHILDPROOF

-

with

padlocks,

master

switches,

or

by

removing

starter

keys.

10.

DON’T

FORCE

TOOL.

It

will

do

the

job

better

and

be

safer

at

the

rate

for

which

it

was

designed.

11.

USE

RIGHT

TOOL.

Don’t

force

tool

or

attachment

to

do

a

job

for

which

it

was

not

designed.

12.

WEAR

PROPER

APPAREL.

No

loose

clothing,

gloves,

neckties,

rings,

bracelets,

or

other

jewelry

to

get

caught

in

moving

parts.

Nonslip

foot

wear

is

recommend¬

ed.

Wear

protective

hair

covering

to

contain

long

hair.

13.

ALWAYS

USE

SAFETY

GLASSES.

Wear

safety

glasses

(must

comply

with

ANSI

Z87.1).

Everyday

eye¬

glasses

only

have

impact

resistant

lenses;

they

are

not

safety

glasses.

Also

use

face

or

dust

mask

if

cutting

opera¬

tion

is

dusty.

14.

SECURE

WORK.

Use

clamps

or

a

vise

to

hold

work

when

practical.

It’s

safer

than

using

your

hand

and

frees

both

hands

to

operate

tool.

15.

DON’T

OVERREACH.

Keep

proper

footing

and

balance

at

all

times,

16.

MAINTAIN

TOOLS

IN

TOP

CONDITION.

Keep

tools

sharp

and

clean

for

best

and

safest

performance.

Follow

instructions

for

lubricating

and

changing

accessories.

17.

DISCONNECT

TOOLS

before

servicing

and

when

changing

accessories

such

as

blades,

bits,

cutters,

etc.

18.

USE

RECOMMENDED

ACCESSORIES.

The

use

of

improper

accessories

may

cause

hazards.

19.

AVOID

ACCIDENTAL

STARTING.

Make

sure

switch

is

in

“OFF”

position

before

plugging

in

power

cord.

20.

NEVER

STAND

ON

TOOL.

Serious

injury

could

occur

if

the

tool

is

tipped

or

if

the

cutting

tool

is

accident¬

ally

contacted.

21.

CHECK

DAMAGED

PARTS.

Before

further

use

of

the

tool,

a

guard

or

other

part

that

is

damaged

should

be

carefully

checked

to

ensure

that

it

will

operate

properly

and

perform

its

intended

function

-

check

for

alignment

of

moving

parts,

binding

of

moving

parts,

breakage

of

parts,

mounting,

and

any

other

conditions

that

may

affect

its

operation.

A

guard

or

other

part

that

is

damaged

should

be

properly

repaired

or

replaced.

22.

DIRECTION

OF

FEED.

Feed

work

into

a

blade

or

cutter

against

the

direction

of

rotation

of

the

blade

or

cutter

only.

23.

NEVER

LEAVE

TOOL

RUNNING

UNATTENDED.

TURN

POWER

OFF.

Don’t

leave

tool

until

it

comes

to

a

complete

stop.

24.

DRUGS,

ALCOHOL,

MEDICATION.

Do

not

operate

tool

while

under

the

influence

of

drug,

alcohol

or

any

medication.

25.

MAKE

SURE

TOOL

IS

DISCONNECTED

FROM

POWER

SUPPLY

while

motor

is

being

mounted,

con¬

nected

or

reconnected.

26.

WARNING:

The

dust

generated

by

certain

woods

and

wood

products

can

be

injurious

to

your

health,

Always

operate

machinery

in

well

ventilated

areas

and

provide

for

proper

dust

removal.

Use

wood

dust

collection

systems

whenever

possible.

3

ADDITIONAL

SAFETY

RULES

FOR

WOOD

LATHES

1.

WARNING:

DO

NOT

operate

your

lathe

until

it

is

completely

assembled

and

installed

according

to

the

instructions.

2.

IF

YOU

ARE

NOT

thoroughly

familiar

with

the

opera¬

tion

of

wood

lathes,

obtain

advice

from

your

supervisor,

instructor

or

other

qualified

person.

3.

MAKE

SURE

wiring

codes

and

recommended

elec¬

trical

connections

are

followed

and

that

the

machine

is

properly

grounded.

4.

NEVER

turn

the

lathe

“ON”

before

clearing

the

lathe

bed

of

all

objects

(tools,

scraps

of

wood,

etc.).

5.

EXAMINE

set-up

carefully

before

turning

on

the

power.

6.

MAKE

SURE

tool

rest

height

is

adjusted

properly.

7.

MAKE

SURE

tool

rest

is

adjusted

as

close

to

the

workpiece

as

possible.

8.

ROTATE

workpiece

by

hand

to

check

clearance

before

engaging

power.

9.

NEVER

adjust

the

tool

rest

while

workpiece

is

turning.

10.

REMOVE

the

tool

rest

before

sanding

or

polishing.

11.

WHEN

TURNING

between

centers

MAKE

SURE

the

tailstock

center

is

snug

against

the

workpiece

and

locked.

The

tailstock

center

should

be

lubricated

if

it

is

not

a

ball

bearing

center.

12.

NEVER

drive

workpiece

into

drive

center

when

drive

center

is

in

headstock.

Set

drive

center

into

workpiece

with

a

soft

mallet

prior

to

installing

it

into

the

headstock.

13.

NEVER

loosen

tailstock

spindle

or

tailstock

while

workpiece

is

turning.

14.

WHEN

faceplate

turning,

MAKE

SURE

workpiece

is

securely

fastened

to

the

faceplate

and

that

appropriate

size

faceplate

is

used

to

properly

support

workpiece.

15.

WHEN

faceplate

turning,

MAKE

SURE

the

screw

fasteners

do

not

interfere

with

the

turning

tool

at

the

finished

dimension

of

the

workpiece.

16.

ROUGH

CUT

workpiece

as

close

as

possible

to

finished

shape

before

installing

on

faceplate.

17.

TIGHTEN

all

clamp

handles

before

operating.

18.

EXAMINE

workpiece

for

flaws

and

test

glue

joints

before

placing

workpiece

in

lathe.

19.

WHEN

roughing

off,

DO

NOT

jam

tool

into

work-

piece

or

take

too

big

a

cut.

20.

USE

lowest

speed

when

starting

a

new

workpiece.

21.

ALWAYS

operate

the

lathe

at

the

recommended

speeds.

Consult

owners

manual

for

suggested

speeds.

22.

MAKE

all

adjustments

with

the

power

“OFF.”

Change

speed

only

when

lathe

is

running.

23.

DISCONNECT

lathe

from

power

source

when

mak¬

ing

repairs.

24.

DISCONNECT

lathe

from

power

source

and

clean

the

machine

before

leaving

it.

25.

MAKE

SURE

the

work

area

is

cleaned

before

leaving

the

machine.

26.

SHOULD

any

part

of

your

lathe

be

missing,

dam¬

aged

or

fail

in

any

way,

or

any

electrical

component

fail

to

perform

properly,

shut

off

switch

and

remove

plug

from

the

power

supply

outlet.

Replace

missing,

damaged

or

failed

parts

before

resuming

operation.

27.

CAUTION:

To

reduce

the

risk

of

injury,

ALWAYS

wear

safety

glasses

and

face

and

head

protection

when

operating

wood

lathe.

28.

ADDITIONAL

INFORMATION

regarding

the

safe

and

proper

operation

of

this

product

is

available

from

the

National

Safety

Council,

444

N.

Michigan

Avenue,

Chicago,

IL

60611

in

the

Accident

Prevention

Manual

for

Industrial

Operations

and

also

in

the

Safety

Data

Sheets

provided

by

the

NSC.

Please

also

refer

to

the

American

National

Standards

institute

ANSI

01.1

Safety

Require¬

ments

for

Woodworking

Machines

and

the

U.S.

Depart¬

ment

of

Labor

OSHA

1910.213

Regulations.

4

UNPACKING

AND

CLEANING

Your

new

Wood

Lathe

is

shipped

complete

in

one

carton.

Carefully

unpack

the

wood

lathe

and

all

loose

items

from

the

carton.

Remove

the

protective

coating

from

the

lathe

bed

and

all

unpainted

parts.

This

coating

may

be

removed

with

a

soft

cloth

moistened

with

kerosene

(do

not

use

acetone,

gasoline,

or

lacquer

thinner

for

this

purpose).

After

cleaning

cover

the

lathe

bed

with

a

good

quality

paste

wax.

WARNING:

FOR

YOUR

OWN

SAFETY,

DO

NOT

CONNECT

THE

LATHE

TO

THE

POWER

SOURCE

UNTIL

THE

MACHINE

IS

COMPLETELY

ASSEMBLED

AND

YOU

HAVE

READ

AND

UNDERSTAND

THE

ENTIRE

OWNERS

MANUAL.

ASSEMBLING

AND

SETTING

UP

LATHE

E

F

H

Fig.

2

1.

Fig.

2,

illustrates

the

lathe

and

all

loose

items

after

they

are

removed

from

the

carton.

The

headstock

(A),

tool

rest

(B)

and

tailstock

(C)

are

mounted

to

the

lathe

bed

(D).

Loose

items

shipped

with

your

lathe

are

the

two

spindle

wrenches

(E),

headstock

positioning

wrench

(F),

headstock

spur

center

(G),

tailstock

cup

center

(H)

and

variable

speed

handle,

spring

and

screw

(J).

2.

Assemble

the

handle,

spring

and

screw

(J)

to

the

end

of

the

variable

speed

control

shaft,

as

shown

in

Fig.

3.

Fig.

3

5

3.

L

oosen

tailstock

locking

lever

(K)

Fig.

4,

and

remove

tailstock

(C)

from

left

end

of

lathe

bed.

4.

U

sing

the

headstock

positioning

wrench

(F)

Fig.

5,

loosen

screw

(L)

located

directly

underneath

headstock

(A)

just

enough

to

allow

the

headstock

(A)

to

slide

along

the

lathe

bed.

NOTE:

Do

not

overly

loosen

screw

(L).

5.

S

lide

headstock

(A)

Fig.

6,

to

the

left

end

of

lathe

bed

(D),

as

shown,

and

tighten

headstock

locking

screw

that

was

loosened

in

STEP

4.

Fig.

4

6.

U

sing

the

two

spindle

wrenches

(E)

Fig.

7,

remove

faceplate

(M)

from

headstock

spindle.

6

Fig.

7

7.

L

ift

up

tool

rest

base

locking

lever

(N)

Fig.

8,

and

loosen

tool

rest

locking

lever

(0).

8.

R

eposition

too!

rest

base

(P)

and

tool

rest

(Q)

on

lathe

bed

as

shown

in

Fig.

9,

and

tighten

locking

levers

(N)

and

(O).

9.

L

oosen

tailstock

locking

lever

(K)

Fig.

10,

and

slide

tailstock

(C)

onto

right

end

of

lathe

bed

as

shown.

NOTE:

Make

sure

clamp

(R)

is

in

position

underneath

lathe

bed.

10.

F

ig.

11,

illustrates

tailstock

(C)

mounted

on

right

end

of

lathe

bed.

Tighten

locking

lever

(K).

A

separate

electrical

circuit

should

be

used

for

your

tools.

This

circuit

should

not

be

less

than

#12

wire

and

should

be

protected

with

a

20

Amp

time

lag

fuse.

If

an

extension

cord

is

used,

use

only

3-wire

extension

cords

which

have

3-prong

grounding

type

plugs

and

3-pole

receptacles

which

accept

the

tools

plug.

For

distances

up

to

100

feet

use

#12

wire.

For

distances

up

to

150

feet

use

#10

wire.

Have

a

certified

electrician

replace

or

repair

damaged

or

worn

cord

immediately.

Before

connecting

the

motor

to

the

power

line,

make

sure

the

switch

is

in

the

“OFF”

position

and

be

sure

that

the

electric

current

is

of

the

same

characteristics

as

stamped

on

motor

nameplate.

All

line

connections

should

make

good

contact.

Running

on

low

voltage

will

injure

the

motor.

WARNING:

THIS

TOOL

MUST

BE

GROUNDED

WHILE

IN

USE

TO

PROTECT

THE

OPERATOR

FROM

ELECTRIC

SHOCK.

In

the

event

of

a

malfunction

or

breakdown,

grounding

provides

a

path

of

least

resistance

for

electric

current

to

reduce

the

risk

of

electric

shock.

This

tool

is

equipped

with

an

electric

cord

having

an

equipment-grounding

conductor

and

a

grounding

plug,

The

plug

must

be

plugged

into

a

matching

outlet

that

is

properly

installed

and

grounded

in

accordance

with

all

local

codes

and

ordinances.

Do

not

modify

the

plug

provided

-

if

it

will

not

fit

the

outlet,

have

the

proper

outlet

installed

by

a

qualified

electrician.

Improper

connection

of

the

equipment-grounding

conduc¬

tor

can

result

in

risk

of

electric

shock.

The

conductor

with

insulation

having

an

outer

surface

that

is

green

with

or

without

yellow

stripes

is

the

equipment-grounding

con¬

ductor.

If

repair

or

replacement

of

the

electric

cord

or

plug

is

necessary,

do

not

connect

the

equipment

grounding

conductor

to

a

live

terminal.

Check

with

a

qualified

electrician

or

service

personnel

if

the

grounding

instructions

are

not

completely

understood,

or

if

in

doubt

as

to

whether

the

tool

is

properly

grounded.

Use

only

3-wire

extension

cords

that

have

3-prong

ground¬

ing

type

plugs

and

3-hole

receptacles

that

accept

the

tool’s

plug,

as

shown

in

Fig.

12,

Repair

or

replace

damaged

or

worn

cord

immediately.

This

tool

is

intended

for

use

on

a

circuit

that

has

an

outlet

and

a

plug

that

looks

like

the

one

shown

in

Fig.

12.

A

temporary

adapter,

which

looks

like

the

adapter

illustrated

in

Fig.

13,

may

be

used

to

connect

this

plug

to

a

2-pole

receptacle,

as

shown

in

Fig.

13,

if

a

properly

grounded

outlet

is

not

available.

The

temporary

adapter

should

be

used

only

until

a

properly

grounded

outlet

can

be

installed

by

a

qualified

electrician.

THIS

ADAPTER

IS

NOT

APPLICABLE

IN

CANADA.

The

green-colored

rigid

ear,

lug,

and

the

like,

extending

from

the

adapter

must

be

connected

to

a

permanent

ground,

such

as

a

properly

grounded

outlet

box,

as

shown

in

Fig.

13.

CAUTION:

IN

ALL

CASES,

MAKE

CERTAIN

THE

RE¬

CEPTACLE

IN

QUESTION

IS

PROPERLY

GROUNDED.

IF

YOU

ARE

NOT

SURE

HAVE

A

CERTIFIED

ELEC¬

TRICIAN

CHECK

THE

RECEPTACLE.

8

FASTENING

LATHE

TO

SUPPORTING

SURFAC

Fig.

14

This

machine

must

be

fastened

to

a

supporting

surface.

Four

holes,

two

of

which

are

shown

at

(A)

Fig.

14,

are

provided

in

the

lathe

bed

for

this

purpose.

IMPORTANT:

If

the

lathe

is

to

be

mounted

to

the

accessory

46-705

stand,

the

stand

must

be

fastened

to

a

supporting

surface

if

it

has

any

tendency

to

tip

over,

slide

or

“walk”

during

operation.

OPERATING

CONTROLS

AND

ADJUSTMENTS

STARTING

AND

STOPPING

LATHE

The

switch

(A)

Fig.

15,

is

located

on

the

end

of

the

motor.

To

turn

the

lathe

“ON”

move

the

switch

to

the

up

posi¬

tion.

To

turn

the

lathe

“OFF”

move

the

switch

to

the

down

position.

LOCKING

SWITCH

IN

THE

“OFF”

POSITION

IMPORTANT:

We

suggest

that

when

the

lathe

is

not

in

use

the

switch

be

locked

in

the

“OFF”

position

using

a

padlock

(B)

Fig,

16,

through

the

holes

in

the

switch

bracket,

as

shown.

Fig.

15

9

Fig.

16

SPINDLE

SPEEDS

Your

12"

Wood

Lathe

is

provided

with

variable

rate

spindle

speeds

from

500

to

2000

RPM.

IMPORTANT:

CHANGE

SPEEDS

ONLY

WHEN

LATHE

IS

RUNNING.

To

change

speeds,

rotate

speed

control

lever

(A)

Fig.

17.

Turning

the

lever

(A)

clockwise

increases

the

speed

and

turning

it

counterclockwise

decreases

the

speed.

NOTE:

Lever

(A)

is

spring-loaded

and

can

be

repositioned

by

pulling

out

on

the

lever

and

repositioning

it

on

the

nut

located

underneath

the

lever.

Fig.

17

Refer

to

Fig.

18,

for

the

recommended

spindle

speeds

when

wood-turning

on

your

machine.

RECOMMENDED

SPINDLE

SPEEDS

DIAMETER

OF

WORK

ROUGHING

OFF

GENERAL

CUTTING

FINISHING

Under

2"

Dia.

2"

to

4"

Dia.

4"

to

6"

Dia.

6"

to

8"

Dia.

8"

to

12"

Dia.

900

to

1300

RPM

600

to

1000

RPM

600

to

800

RPM

500

to

600

RPM

500

RPM

1200

to

2000

RPM

1000

to

2000

RPM

1000

to

1800

RPM

800

to

1200

RPM

600

to

800

RPM

1500

to

2000

RPM

1500

to

2000

RPM

1500

to

2000

RPM

1200

to

1800

RPM

900

to

1200

RPM

Fig.

18

REPOSITIONING

HEADSTOCK

FOR

OUTBOARD

TURNING

1.

To

reposition

headstock

(A)

Fig.

19,

for

outboard

faceplate

turning,

loosen

locking

screw

located

directly

underneath

headstock

with

wrench

(B)

supplied,

just

enough

to

allow

you

to

slide

headstock

(A)

to

the

center

of

the

lathe

bed.

2.

With

headstock

(A)

Fig.

19,

in

position

at

the

center

of

the

lathe

bed,

loosen

the

headstock

locking

screw

again,

just

enough

to

allow

you

to

rotate

headstock

(A)

90

degrees

to

the

right

until

spindle

(C)

is

facing

out.

Then

tighten

screw

underneath

headstock

(A)

with

wrench

(B).

Fig.

19

10