DENTSPLY ProMix 400 Montageanleitung

REPAIR GUIDE

MODEL 400

MODEL 401

MODEL 402

the ProMix

AMALGAMATION UNIT

TABLE OF CONTENTS

SECTION TITLE PAGE

SECTION I: TECHNICAL DETAILS & SPECIFICATIONS

1.1 TECHNICAL DETAILS ............................................................................ 1

1.2 OPERATING ENVIRONMENT ................................................................ 1

1.3 DIMENSIONS ............................................................................................ 1

SECTION II: GLOSSARY OF SYMBOLS

2.0 GLOSSARY OF SYMBOLS .................................................................... 2

SECTION III: SAFETY PRECAUTIONS

3.0 SAFETY PRECAUTIONS ........................................................................ 3

SECTION IV: GENERAL DESCRIPTION

4.0 INTRODUCTION ...................................................................................... 4

SECTION V: INSPECTION, INSTALLATION & OPERATION

5.0 INSTALLATION ........................................................................................ 5

5.1 OPERATION .............................................................................................. 6

SECTION VI: SERVICE AND MAINTENANCE

6.1 SERVICE .................................................................................................... 7

6.2 CLEANING ................................................................................................ 7

SECTION VII: TROUBLESHOOTING GUIDE

7.1 TROUBLE SHOOTING QUICK CHECK ................................................ 7,8

7.2 ELECTRICAL TROUBLE SHOOTING .................................................. 8,13

7.3 MECHANICAL TROUBLE SHOOTING ................................................ 14,15

SECTION VIII: ASSEMBLY & DISASSEMBLY PROCEDURE

8.1 PROMIX DISASSEMBLY ........................................................................ 16,18

COMPONENT LIST: .............................................................................. 19

SECTION I

TECHNICAL DETAILS & SPECIFICATIONS

1.1 Technical Details:

AC INPUT RATING: Model 400 120V, 60Hz, 2.0A

Model 401 230V, 50/60Hz, 1.0A

FUSE RATING: Model 400 F2.0A /250V

Model 401 F1.6A/250V

MOTOR RATING: 115VAC, 60Hz

PRESET MOTOR SPEEDS: Low (Turtle) 3700±200 rpm

High (Rabbit) 4200±200 rpm

IEC EQUIPMENT CLASS: Class I

INSTALLATION CATEGORY II

(OVER VOLTAGE CATEGORY):

POLLUTION DEGREE: 2

OPERATION MODE: Continuous (Under normal usage conditions)*

1.2 Operating Environment:

NOTE: Equipment not suitable for use in the presence of the flamable

anaesthetic mixture with air or with nitrous oxide.

Operating Temperature: 10 to 40C

Relative Humidity: 30 to 75 % noncondensing

Atmospheric Pressure: 700 to 1060 hpa

1.3 Dimensions:

Height: 5 inches (12.7 cm)

Width: 9 inches (22.86 cm)

Length: 9.5 inches (24.13 cm)

Weight: 7 pounds(3.18 Kg)

Power Cord Length: 117.6 inches (300 cm)

* According to ANSI/ADA Standard No. 43-1986: 10 seconds on/110 seconds off (normal usage)

SECTION II

GLOSSARY OF SYMBOLS

______ Attention, Consult Accompanying Documents

______ Alternating Current

______ Protective Earth

______ OFF (Power: Disconnection from the Mains)

______ ON (Power: Connection to the Mains)

SECTION III

SAFETY PRECAUTIONS

1. Operate the ProMix™only on a hard, flat surface away from countertop edges.

2. The translucent acrylic arm cover/door of the ProMix™has a safety interlock

switch. Do not attempt to override the switch and/or operate the ProMix™with this

door open.

3. Should the ProMix™get damaged in any way, do not attempt to operate the unit

unless thoroughly inspected and serviced by qualified Dentsply Dealer Service

personnel.

4. In cases where a patient or user of the ProMix™has been fitted with an implanted

heart pacemaker and has been cautioned against the use of small electrical

appliances (such as electric shavers, hair dryers, etc.) we recommend that the

ProMix™not be used.

5. DO NOT IMMERSE UNIT, POWER CORD OR PLUG IN WATER.

See Cleaning instructions on page (7).

SECTION IV

GENERAL DESCRIPTION

4.0

The microprocessor controlled ProMix™is one of the most advanced amalgam mixer systems

presently available in the dental marketplace.

The ProMix™Amalgamation Unit provides:

a) Two Preset Speeds with an LED indicating the Low speed (3700 rpm) and an LED

indicating the High speed (4200 rpm).

b) Two Memory Locations (M1 and M2) which can be programmed for time and

mixing speed of your two most commonly used amalgam materials (to the

manufacturers specifications).

c) A Timer to set the run cycle to a maximum of 30 seconds in 1 second increments

for both speeds.

d) A Digital Display for convenient viewing of timing functions.

e) A Unique Capsule Holder (arm assembly) which will accommodate a large variety

of today's commonly used capsules (including those with nozzles)

f) A Safety Switch which automatically turns OFF the run cycle should the ProMix™

cover accidentally be opened.

g) A Thermally Protected Motor to prevent any possible damage caused by

overheating.

h) Cycle Interrupt Capability to eliminate amalgam waste should the timer be set

longer than required.

5.0 INSTALLATION

NOTE: Upon receiving the ProMix™ system check the packaging and parts for

any damage that may have occurred in transit. If damage is apparent,

please contact your dealer immediately.

Unit Power-up (Initialization):

Plug the detachable power cord into the back of the unit and then to the mains supply.

NOTE: Always use the unit in conjunction with a properly grounded outlet.

Activate the Power Switch on the back of the unit.

Upon the application of AC power, the unit shall always be initialized as follows:

-the Display Board shall read “00”,

-the motor shall be OFF,

- the “LOW” motor speed shall be selected and the “LOW” LED

indicator shall be ON.

NOTE: AC power interrupts and degradation causing improper operating

voltages to the microprocessor shall always result in a microprocessor

master reset and re-Initialization of the unit.

Definition of Terms:

Initialization: is the function performed by the software of the unit after

power up or master reset.

Stand-By: is the condition when the unit is not performing the

amalgamation cycle but has completed the

“initialization” period.

Run: is the condition when the unit is performing the

amalgamation cycle.

5.1 OPERATION

The operation of the ProMix™ can be controlled by the LCD display and the seven (7) push

buttons/pads located on the front panel.

Display Board Indicates the set (desired) amalgamation cycle/run time

and counts down to “00” in 1 second intervals during

operation.

“Up” arrow Increments the programmed run time in one second

intervals (to a maximum of 30 seconds).

“Down” arrow Decrements the programmed run time in one second

intervals.

“High” (rabbit) Selects the high amalgamation speed (4200 rpm) and the

associated LED indicator.

“Low” (turtle) Selects the low amalgamation speed (3700 rpm) and the

associated LED indicator.

“Start/Stop” (I/O) Initiates and deactivates the amalgamation cycle.

NOTE: The two (2) “memory” locations are set at the factory

to commonly used settings. To change the settings to

suit individual needs see “Setting Memory Locations”

(page 4).

“M1” (Memory #1) Stores and recalls #1 preprogrammed amalgamation

speed and time, even in the “power OFF” condition.

NOTE: The Memory #1 location is factory set

to 15 seconds at Low speed.

“M2” (Memory #2) Stores and recalls #2 preprogrammed amalgamation

speed and time, even in the “power OFF” condition.

NOTE: The Memory #2 location is factory set

to 20 seconds at High speed.

SECTION VI

SERVICE AND MAINTENANCE

6.1 SERVICE

Questions concerning the operation, repair or servicing of this unit should be forwarded to the

nearest Dentsply representative or the service department.

6.2 CLEANING

NOTE: Disconnect the power cord from

the ProMix™unit prior to cleaning.

The ProMix™ Amalgamator Unit may be cleaned with a Sani-Cloth™or a soft cloth

dampened with ProCide™Spray. Do not use other sterilization solutions on the unit.

Remember to reconnect the power cord to the ProMix™unit when cleaning process is

complete.

SECTION VII

TROUBLESHOOTING GUIDE

7.1 TROUBLE SHOOTING QUICK CHECK

NOTE: THIS UNIT HAS CMOS COMPONENTS WHICH

MAY BE SUBJECT TO ELECTROSTATIC

DAMAGE (ESD). WORKSTATION MUST BE

PROPERLY GROUNDED AND THE REPAIR

PERSON SHOULD GROUND THEMSELVES

PRIOR TO HANDLING.

Before opening the unit for servicing, see if the problem can be corrected by checking the

following:

1) Power cord is securely connected into an outlet that supplies the proper voltage

rating, and the outlet has been turned on.

2) The power cord is fully and securely inserted into the A/C receptacle of the power

unit.

3) The ON/OFF power switch at the back of the unit is turned on. (Depressed “I”

position)

If the above checks fails to correct the problem, see the following trouble shooting-guide

for the failure mode and corresponding repair procedure.

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