Diamond Products WP64200 Bedienungsanleitung
IMPORTANT: READ OPERATOR'S MANUAL CAREFULLY
Please fill out & return your warranty card!
OPERATOR'S MANUAL
MAX 40 PRESSURE WASHER
4200 PSI
WP64200
Diamond Products www.diamondproductsus.com Printed in the U.S.A.
Warranty Information
Welcome…and congratulations on the purchase of yourDiamond Products US product. This instruction manual
is a guide for operating and servicing your unit. Read this manual completely before operating this unit.
Proper operation and service are essential to the efficient functioning of this unit. When maintained correctly,
this unit will have a long, trouble-free life. Any questions pertaining to operating or servicing this unit should be
directed to your nearest dealer.
Information in this document is subject to change without notice and does not represent a commitment on the
part of Diamond Products US.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Warranty Information
Thank you for purchasing a Diamond Products US product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product, email your warranty card information to:
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Operator's Manual
IMPORTANT SAFETY WARNINGS
TO THE OWNER:
This manual contains safety suggestions and important instructions regarding this equipment. The
basic machine and fuel systems are explained. Use the information applicable to your particular
machine. Read this manual thoroughly and retain for future reference.
IMPORTANT
Make certain that prior to operating the machine, the operator:
•Has been instructed in safe and proper use
•Reviews and understands the manual(s) pertaining to the machine
•Understands the hazards of using a high pressure washer
SYMBOLS
The following group of symbols are used in this manual to help convey the meaning defined below:
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
!This is a safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol ot avoid possble injury or death.
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Operator's Manual
IMPORTANT SAFETY WARNINGS (cont.)
FIRE & VENTILATION PRECAUTIONS
- Using a pressure washer indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell. Operate in well ventilated areas ONLY! If the machine is to be
used in an enclosed area, always provide approved vent stacks. Comply with all national, state, and local
codes for locating, venting, and using the machine in enclosed areas. Exhaust fumes contain odorless,
invisible gases which can kill without warning.
- DO NOT operate the machine where flammable vapors, combustible fumes, dust or other combustible
materials may be present.
- DO NOT spray flammable liquids.
- ALWAYS shut down the machine and cool the engine before adding fuel. Refuel in a ventilated area away
from open fires or sparks. DO NOT smoke while refueling. NEVER attempt to refuel while machine is in
operation. Failure to obey this warning can cause an explosion or fire.
- DO NOT overfill the fuel tank. If fuel spillage occurs, do not start the engine before cleaning up and
neutralizing any spilled fuel.
- After shutdown, DO NOT leave the machine unattended until completely cool.
- DO NOT store the unit near an open flame or near any devices that may possibly create sparks.
HIGH PRESSURE SPRAY
- WARNING: RISK OF INJECTION OR SEVERE INJURY TO PERSONS - KEEP CLEAR OF NOZZLE - DO
NOT DIRECT DISCHARGE STREAM AT PERSONS. THIS MACHINE IS TO BE USED ONLY BY
TRAINED OPERATORS.
- Fluids under high pressure spray can be nearly invisible, and can penetrate the skin and cause extremely
serious injury!
- DO NOT discharge spray at yourself, people, animals, machine, plants or any fragile material such as glass.
Personal injury or property damage will occur.
- NEVER allow children or adolescents to operate this equipment. DO NOT operate near children. Keep all
persons at a safe distance when operating the machine.
- ALWAYS wear safety goggles, face protection and protective clothing (including gloves and rubber boots)
when operating the machine to protect yourself from fluid injection, debris, and chemicals.
- NEVER put your hands or fingers over the spray nozzle.
- NEVER use your hands to stop or detect leaks.
- NEVER start the machine until the quick couplers are checked to make sure the sleeves are locked.
- ALWAYS shut off the unit and immediately trigger the gunvalve to relieve any pressure in the system before
removing the cleaning nozzle from the quick coupler uncoupling the pressure hose from the machine, or
before performing any machine service.
- Stay alert - watch what you are doing.
- Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls.
- Do not operate the unit when fatigued or under the influencce of alcohol or drugs.
- ALWAYS hold on firmly to the gun/wand assembly when starting and operating the unit. Failure to do so can
cause the wand to fall and whip dangerously. NEVER operate the gun with the trigger wired in the open
position. To prevent accidental discharge, the trigger gun should be securely locked when not in use.
- NEVER squeeze the trigger unless securely braced. The thrust from the water traveling through the nozzle
may be powerful enough to cause the operator to lost balance if not prepared. DO NOT overreach or stand
on unstable support. Wet surfaces can be slippery, wear protective foot gear and keep good footing and
balance at all times. NEVER trigger the gun while on a ladder or roof.
- DO NOT direct spray on or into electrical installations of any kind! This includes electrical outlets, light bulbs,
fuse boxes, transformers, etc. Severe electrical shock may occur.
- Even after you shut off the unit, there is high pressure water left in the pump, hose and gun until you release
it by triggering the gun. ALWAYS relieve the pressure in the system immediately after shutdown.
IMPORTANT SAFETY INSTRUCTIONS
WARNING - When using this product basic precautions should always be followed, including the following:
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Operator's Manual
IMPORTANT SAFETY WARNINGS (cont.)
- DO NOT use solvents or highly corrosive chemicals or acid type cleaners with this pressure washer.
NEVER spray toxic liquids or chemicals.
- DO NOT use detergents that are not compatible with the discharge hose. Read and follow the
instructions given by the detergent manufacturer.
- Keep all detergents out of reach of children and untrained adults. Proper safety precautions must be
taken before handling any chemicals.
- Read and follow all directions and instructions on the product label before using detergents.
- Wear eye protection and rubber gloves when handling or using detergents.
- Always have a clean supply of water available to wash off any contact with the skin or eyes. Should
any detergent product contact the eyes, immediately flood the eyes with clean water and seek medical
attention at once. If skin contact occurs, flood the affected area with plenty of water for 15 minutes.
If irritation persists, seek medical attention. If detergent is swallowed, follow the product label directions
and get immediate medical attentions.
- Read the material safety data sheets on all detergents before using.
- Avoid working on hot surfaces or in direct sunlight to minimize the chances of the detergent drying, which
may result in damaging painted surfaces. Be certain to clean a small section at a time.
DETERGENT CLEANING PRECAUTIONS
- Read all instructions and familiarize yourself with the unit before operating.
- Read engine manual instructions completely.
- NEVER let the pump run without water flowing through unit.
- NEVER let the unit run for more than two (2) minutes with the gun in the closed position.
- NEVER leave an operating machine unattended. Always shut off the machine and relieve pressure
before leaving.
- DO NOT allow any parts of your body, clothing, or high pressure hose to make contact with the muffler.
Avoid dragging the hose over an abrasive surface such as cement. This may cause premature wear to
the hose and eventual rupturing.
- ALWAYS respect and be alert to the potential hazards of electrical equipment, hot mufflers, moving
parts, and high pressure spray.
- ALWAYS be certain that the machine safety decals are kept clean and legible. Replace any decals that
become damaged, lost or painted over.
MISCELLANEOUS PRECAUTIONS
- Follow the maintenance instructions specified in the manual.
- NEVER alter or modify this equipment! Your personal safety as well as the safety of other persons is
at stake.
- NEVER exceed the factory pressure or temperature ratings of the system. Be sure all accessory
equipment and system components used will withstand the pressure developed.
- Use ONLY those parts and accessories recommended for these machines.
- DO NOT attempt repairs or modifications you do not understand.
- ALWAYS keep guards or shields in place. Replace any that must be removed for service or that may be
damaged.
- High pressure hoses should be inspected daily for signs of wear. If evidence of failure exists, promptly
replace all suspect hoses to prevent the possibility of injury from the high pressure spray. If a hose or
fitting is leaking, NEVER place your hand directly on the leak.
- DO NOT tamper with unloader valve adjustment or alter engine speed.
- DO NOT substitue any component parts on this machine. Use ONLY Diamond Products replacement
parts as originally installed. The use of incorrect parts could cause serious injury.
- Close fuel valve when transporting or storing unit.
- Check oil level in engine each time gas tank is filled.
- Keep air filter clean and engine in tune.
- Keep incoming water filter clean.
MAINTENANCE AND ADJUSTMENT PRECAUTIONS
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Operator's Manual
IMPORTANT SAFETY WARNINGS (cont.)
Machine Warning Tags and Specification Plate
FIG. 1.1 - INTERNATIONAL WARNING SYMBOLS LOCATED ON THE BELT GUARD OR FRAME:
1. Warning Symbol
2. Read Operating manual
3. Wear Eye Protection
4. Do not spray any person or animal
5. Do not spray electrical components
6. Do not touch hot engine
7. Do not touch belt or moving parts during operation
FIG. 1.3- LOCATED ON THE FRAME BELOW THE PUMP:
FIG. 1.2 - LOCATED ON THE THERMOSTATIC RELIEF VALVE:
FIG. 1.4 - MACHINE SPECIFICATION PLATE
Model Model name.
Part No. Machine part number assigned by the manufacturer.
PSI/BAR Maximum pressure rating in pounds per square inch and barometric pressure measure-
ments.
Serial No. Each machine is assigned an individual serial number.
GPM/LPM Maximum water flow rating in gallons/liters per minute.
V/AMP/Hz Motor rating in Volts, Amps, and Hertz. (Electric machines only)
Nozzle Size Indicates the proper nozzle orifice size used with the machine.
Burner Fuel Indicates type of burner fuel required. (Hot water machines only)
Max Inlet Water Temp Maximum allowable incoming water temperature allowed.
RPM Pump RPM.
PROTECT PUMP FROM FREEZING • To prevent pump damage when machine is exposed to freezing
temperatures, water in system must be removed and replaced with anti-freeze solution.
Valve will open after excessive
heat buildup in system.
Engine Fuel Indicates type of engine fuel required.
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Operator's Manual
Operating Instructions
Glossary of Terms
Air Filter - Protects engine by filtering dust and debris out of intake air.
Thermal Relief Valve - Cycles cool water through pump when water reaches 140°F. Warm water
will discharge from pump onto ground. This system prevents internal pump damage.
Automatic Pressure Relief Valve (APR) - Eliminates pressure in the pump while starting the
engine making the unit to start easier
Chemical Injection Siphon/Filter - Use to siphon detergent or other pressure washer chemicals
into the low pressure stream.
Choke Lever - Prepares a cold engine for starting.
Data Plate - Provides model, revision and serial number of pressure washer. Please have these
readily available if calling for assistance.
Fuel Tank - Fill tank with regular unleaded fuel. Always leave room for fuel expansion.
Fuel Valve - Used to turn fuel on and off to engine.
High Pressure Hose - Connect one end to the water pump and the other end to the spray gun.
High Pressure Outlet - To connect high pressure hose.
Nozzle Extension with Quick Connect - Allows you to switch between four different spray tips.
Oil Fill Cap - Fill engine with oil here.
Pump - Develops high pressure.
Recoil Starter - Use for starting the engine manually.
Safety Goggles (not included) - Always use safety goggles or other eye protection when running
your pressure washer.
Gunvalve - Controls the application of water onto cleaning surface with trigger device. Includes
safety latch.
Spray Tips - 0°, 15°, 25°, 40°, and Chemical
Throttle Lever - Sets engine in starting mode for recoil starter and stops a running engine.
Water Inlet - Connect garden hose here
Frame - Supports the key working components of the machine.
Overpressure Valve - Designed to safely relieve system pressure in the case of unloader
malfunction
Unloader Valve – Allows the pump to “by-pass” water through the pump when the gunvalve
trigger is released. This allows the engine to continue to run when not spraying water.
Wheels – Enable pressure washer to be transported around work area and provide vibration
absorption to minimize wear on mechanical components
Belt Drive - Belt driven units use pulleys and belts to slow the speed of the pump. This system
ensures longer pump life over direct drive pumps of similar quality.
Belt Cover – Safety device to provide protection from moving components of belt drive system.
Under no circumstances should the pressure washer be operated without the belt cover securely in place.
Reference the IMPORTANT SAFETY WARNINGS section of this manual before operating.
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Operator's Manual
Hose Connections
Operating Instructions (cont.)
Machine Preparation
1. Check oil level in the pump and fill with
proper grade of oil (Fig. 2.1-1) (See Pump
Maintenance).
2. Check engine oil level and fill with proper
grade oil if necessary (Fig. 2.1-2).
3. Check fuel supply (Fig. 2.1-3). Fill if
necessary (see engine owner’s manual.)
4. Check the hose, gun, and accessories for
damage or wear. Repair or replace if
necessary.
5. Check the female quick-couplers for o-
ring seals. Replace if necessary.
Reference the IMPORTANT SAFETY WARNINGS section of this manual before operating.
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Operator's Manual
Operating Instructions (cont.)
1. Connect discharge hose to machine outlet. (Fig. 2.2-1)
2. If optional low pressure downstream, in-line chemical injector is to be used. Connect the injector at this time
(Fig. 2.2-2). For instructions on connections and use, see in-line chemical injector operating instructions
3. Connect trigger gun to discharge hose with quick coupler (Fig. 2.2-3). DO NOT INSTALL CLEANING
NOZZLE AT THIS TIME. Quick coupler sleeves must be pushed into locked position to prevent acciden-
tal uncoupling (Fig. 2.2-5).
4. Check inlet water filter for blockage then connect water supply hose to machine. Use a 3/4" I.D. or larger
hose with standard 3/4" garden hose fittings. (Fig. 2.2-4)
Incoming water supply must deliver gallons per minute greater than machine capacity.
If questionable, check supply at machine. If supply is insufficient, do not operate from this
outlet. For residental use, the outlet closest to the meter tap will usually deliver the highest
gallons per minute output. DO NOT connect to shallow wells used for lawn sprinkling. Connect
only to clean city water supply or deep domestic well.
Hose Connections (cont.)
The discharge hose supplied with the machine is designed for use on cold water high pressure
cleaners only. Special care, handling and maintenance are required to provide proper and safe
operation. The following guidelines must be followed to ensure safe operation and provide the
maximum hose service life.
- Use only hoses with proper pressure and temperature ratings. NEVER exceed published ratings.
- DO NOT route the hose in a manner that will cause sharp bending, kinking, cutting, abrasion, or
other exterior damage.
- DO NOT pull on the hose to move the machine, untangle knots or use any other excessive pulling
stress.
- DO NOT use the hose if any reinforcement is exposed.
- DO NOT attempt field repairs through an unauthorized hydraulic hose repair shop. Special couplings
and crimping specifications are required for high pressure discharge hose.
- Always examine hose quick couplers and fittings before each operation. If leaking is evident, DO
NOT use.
- NEVER leave discharge hose lying on the floor or ground to be driven over by vehicles or damaged
by falling objects. ALWAYS coil and hang the hose immediately after use. If there is any doubt about
hose condition, replace the hose immediately.
Reference the IMPORTANT SAFETY WARNINGS section of this manual before operating.
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Operator's Manual
Operating Instructions (cont.)
Before Starting Machine
DO NOT OPERATE GASOLINE AND DIESEL ENGINES IN ENCLOSED AREAS! OPERATE
IN WELL VENTILATED AREAS ONLY!
FIGURE 2.3 - GUNVALVE, EXTENSION, & NOZZLE
1. Locate machine on a level plane.
2. Turn on water supply. There should be no nozzle in the extension at this point.
3. Pull gun trigger, allowing air in system to escape.
4. When water flows in a full steady stream, release gun trigger. (Fig. 2.3)
Starting Gasoline / Diesel Engine Machines
1. Check position of fuel valve, and if closed, open valve. For more detailed information on starting the
machine’s engine, see engine instruction manual.
2. Choke: Close choke on carburetor by moving lever in proper direction. If engine is warm or air tempera-
ture is high, close choke valve half-way, or keep it open fully.
3. BE CERTAIN the gun trigger remains in an open position while starting the engine. Brace yourself as the
gun will kick-back from the high pressure created by the pump once the engine has started.
Machines without APR (Automatic Pressure Relief): If the engine fails to start after 1 or 2 pulls
of the recoil, pressure will build-up in the system. To relieve the pressure squeeze the gunvalve
trigger and allow water to flow freely. There should be NO nozzle or obstruction at the end of
the extension.
4. After engine starts, open choke gradually.
5. Let engine warm up to normal operating temperature.
3. Machines with recoil start: Turn engine ON/OFF switch to the “ON” position. Pull the recoil starter grip
lightly until resistance is felt, then pull briskly.
Reference the IMPORTANT SAFETY WARNINGS section of this manual before operating.
Rapid retraction of starter coil (kickback) will pull hand and arm toward engine faster than you
can let go. Read and understand the engine manual to reduce the risk of injuries.
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Operator's Manual
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