Dometic Optimus Adaptive Trim Tab System Benutzerhandbuch

POWER & CONTROL

ADAPTIVE TRIM TAB

SYSTEM

Optimus Adaptive Trim Tab System

Adaptive Trim Tab System

Installation and Setup manual

protected by copyright and design law. The underlying technical design and the

products contained herein may be protected by design, patent or be patent

pending. The trademarks mentioned in this manual belong to Dometic Sweden AB

unless otherwise noted.

All rights are reserved. Blue Sea is a trademark of Blue Sea Systems.

Adaptive Trim Tab System

EN 1

Installer: Please read this manual, and any other documentation included with this

system, before attempting installation. This manual assumes you are familiar with

the Adaptive Trim Tab System components and the information presented in the

Operating Manual. All manuals included with this system must be delivered to the

boat owner when installation is complete.

Owner: store your manuals on the boat or in a safe place for future reference. If you

sell your boat, hand over the manuals along with it.

Table of contents

1 Explanation of symbols .......................................... 2

2 General safety instructions ....................................... 2

3 Tab and actuator installation ...................................... 3

4 Controller installation .......................................... 12

5 System wiring ................................................ 14

6 Setup.......................................................33

7 Testing and commissioning .....................................42

8 Installation template ...........................................47

Adaptive Trim Tab System

1 Explanation of symbols

WARNING!

Safety instruction: Indicates a hazardous situation that, if not avoided,

could result in death or serious injury.

CAUTION!

Safety instruction: Indicates a hazardous situation that, if not avoided,

could result in minor or moderate injury.

NOTICE!

Indicates a situation that, if not avoided, can result in property damage.

NOTE

Supplementary information for operating the product.

2 General safety instructions

The manufacturer accepts no liability for damage in the following cases:

• Physical damage to the product.

• Damage due to incorrect installation or connection voltage.

• Alterations to the product.

• Use for purposes other than those described in the operating manual.

The CE declaration of conformity can be requested from the manufacturer (contact

information on the back of this manual).

2.1 General safety

• Read and understand all instructions included with the system prior to use.

• Disconnect power from the actuators (with battery switches or circuit breaker)

before working at the transom of the boat.

• Only use the trim tabs as intended.

• Do not use tabs as a boarding step.

•

When liing the boat, do not place the liing straps or forks on the tabs or actuators.

•

Do not push or pull on the tabs or actuators when putting the boat on or oﬀ a trailer.

• Do not tie oﬀ or secure anything to the actuators.

• See your dealer for repairs if the trim tabs, actuators, or controller are modiﬁed,

damaged or not working correctly.

•

The controller and actuators are not user serviceable; do not attempt to disassemble.

1/4"

(6 mm)

>2" (50 mm) >8"

(205 mm)

1"–4"

(25–100 mm)

CHINE

Adaptive Trim Tab System

EN 3

3 Tab and actuator installation

3.1 Planning

When deciding where to mount the tabs, there are several things to consider. Be

sure you have considered all these items and perform a test ﬁt before drilling any

holes in the hull.

• The outboard edge of the tab should be inboard 1”-4” (25-100 mm) from the

chine. The further outboard the tab, the more eﬀective it is for controlling the

side-to-side level of the boat.

• The edges of the tab should be at least 2” (51 mm) from a hull strake, if possible.

• To avoid interference with the engine, the tab must be at least 8” (205 mm)

from the drive centerline.

WARNING!

• Read the instructions thoroughly before beginning the installation.

• Before drilling holes in the hull, check that there is nothing in the hull

that might be damaged, such as fuel or water tanks, electrical

wiring, hydraulic steering hoses, etc.

TH = 13"

(330 mm)

STANDARD MOUNT

1/4" (6 mm)

TH = 13.5"

(343 mm)

12" EDGE MOUNT —

POCKET MOUNTED

1/4" (6 mm)

TH = 11"

(279 mm)

12" EDGE MOUNT — TRANSOM MOUNTED

1/4" (6 mm)

Adaptive Trim Tab System

• There are diﬀerent tab conﬁgurations available and they will have diﬀerent transom

height (TH) requirements as shown in ﬁgure 2. The actual transom height will

vary with the angle of the transom, so the maximum value for TH is shown.

• There must be space behind the transom for the actuator harness to enter the

boat in a dry location away from sources of heat.

Dimensions shown apply to standard 11.5” actuator only.

Adaptive Trim Tab System

EN 5

3.2 Tab installation — standard and edge mount tabs

Position the tab (ﬁg 3item 1) so that the hinge plate (ﬁg 3item 2) is approxi-

mately 1/4” (6mm) up from the bottom of the hull and parallel to the hull. See

also ﬁgure 1.

If mounting in a pocket, center the tab in the pocket.

Mark the hinge hole pattern on the transom as shown in ﬁgure 3.

Drill holes in the transom at the marked locations with a 3/16” (4.8 mm) drill bit

to a depth of 1-1/4” (32 mm) as shown in ﬁgure 4.

Adaptive Trim Tab System

Liberally apply marine grade adhesive caulking (ﬁg 5item 2) at the interface

between the hinge and transom, the drilled holes, and the supplied fasteners

(ﬁg 5item 1) to ensure a watertight seal.

Install the screws through the hinge plate and into the transom. The screws

are designed to work in both ﬁberglass and aluminum hulls. We recommend

tightening these screws by hand. Do not overtighten.

3.3 Actuator installation — standard and edge mount tabs

The ﬁrst step is to mark and drill the holes for the transom mounting bracket and

the harness entry into the hull. You’ll use the transom bracket itself, installed to the

actuator, as your template.

Loosely assemble the transom bracket to the actuator as shown in ﬁgure 6.

Insert the actuator mounting clevis into the bracket and install the pivot bolt in

the bracket and loosely fasten the washer and nut. Do not route the harness

through the bracket just yet.

NOTICE! Potential damage to hull

Do not overtighten the screws, because you may strip the hull material.

Adaptive Trim Tab System

EN 7

TAB LENGTH

TRAILING EDGE HEIGHT

(RECOMMENDED HEIGHT INCREASES

AS BLADE LENGTH GETS LONGER)

14"

(356 mm)

16"

(406 mm)

18"

(457 mm)

(102 mm)

3/8"

(9.5 mm)

1/4"

(6.4 mm)

1/2"

(12.7 mm)

5/8"

(15.9 mm)

3/4"

(19.0 mm)

7/8"

(22.2 mm)

(25.4 mm)

(229 mm)

12"

(305 mm)

Adaptive Trim Tab System

Ensure the actuator sha (ﬁg 7item 9) is fully retracted by rotating it clockwise

until travel stops. The sha can safely be forced to continue rotating clockwise

to align the mounting holes at each end of the actuator. The actuator should

come in this position out of the box, so adjustment may not be necessary.

Insert the pivot bolt (ﬁg 7item 8) through the foot bracket and the actuator

sha. Install the washer and nut (ﬁg 7item 10 and item 4) and tighten to 30–40

in-lbs. Check that the actuator sha pivots freely. A small amount of resistance

to movement is acceptable, but it must not bind or require more than a few

pounds of force to move. If necessary, loosen the nut slightly.

Install the foot bracket (ﬁg 7item 3) to the tab (ﬁg 7item 2) using the supplied

screws (ﬁg 7item 1) and nuts (ﬁg 7item 5). Insert the screws from the

bottom of the tab. Torque the foot bracket fasteners (ﬁg 7item 1 and item 5)

to 60–70 in-lbs. in place of instruction to tighten until snug.

NOTE

If a 10” or 12” actuator is being installed, install screws into the threaded

inserts in the foot brackets provided.

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