Dosatron D40MZ3000 Bedienungsanleitung

Rebuild Kit

D40MZ3000

Extend the Life of Your Dosatron

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Dosatron D40MZ3000 Rebuild Kit

Part 1 - Piston Kit Contents:

PDI1216 - Omega Spring

PDI1086 - Connecting Rod

PDI1085 - Push Rod Seal

PDI1093 - Upper Flange

PDI1092 - Lower Flange

Remember to wear proper protection when performing maintenance

such as gloves, eyewear, and apron.

This kit is for the Dosatron D40MZ3000 and consists of two parts:

Part #: MKD40MZ3000AF • MKD40MZ3000K

• MKD40MZ3000VF

• Part 1 - Piston Kit • Part 2 - Seal Kit

Part 2 - Seal Kit Contents:

PJDI215 - Check Valve

JDI100 - Injection Sleeve O-ring

JDI120 - Injection Stem O-ring

JDI200 - Plunger Seal

20J006 - Upper Insert O-ring

1-800-523-8499 • 1-727-443-5404

Part 1 - Piston Kit Instrucons

Unscrew and remove the bell

housing, you may use a

universal strap wrench.

Pull the piston out of the body

and set the bell housing and

body aside.

Using an 8mm wrench, remove

the plunger from the piston by

rotating it a quarter of a turn

counterclockwise.

Dislodge the 4 black upper

valves by pushing out on the top

tab of each valve.

D40MZ3000

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Raise the push rod carefully and

pull the piston's mechanism up

and out of black piston shell.

It will probably come out in

either two or three pieces. The

rst is the valve guide and the

others are the push rod, Omega

Spring and Connecting Rod.

Remove the Piston

Maintenance Kit (PPDI065)

items from the bag and

set aside.

VALVE GUIDEPUSH ROD

OMEGA

SPRING &

CONNECTING ROD

PUSH ROD

1-800-523-8499 • 1-727-443-5404

CHANGING THE PUSH ROD

SEAL, OMEGA SPRING AND

CONNECTING ROD:

Locate the Push Rod Seal and

twist it a quarter turn

counterclockwise and slide

down and o󰀨 the push rod.

Slide the NEW Push Rod Seal

(PDI1085) onto the push rod with

the tapered end on the push rod.

When in position, rotate the

Push Rod Seal a quarter turn

clockwise to lock into place.

Next, pick up the beige Omega

Spring (PDI1216) and black

Connecting Rod (PDI1086)

from the new kit.

Slide one end of the Omega

Spring into the channel on the

Connecting Rod (parts in the kit

may already be connected).

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Snap the other end of the

Omega Springs into the push

rod as shown. Set the parts

aside and pick up the piston

assembly.

TO CHANGE THE PISTON

FLANGES:

UPPER FLANGE

On the Upper Flange, locate

the white tooth on the inside

of the lock ring.

Press down on the lock lever

directly next to the tooth.

1-800-523-8499 • 1-727-443-5404

Rotate the white lock

ring about ¾ of an inch

counterclockwise to unlock,

making sure the white tooth

slides above the black lever.

Slide the white lock ring and

Upper Flange up and o󰀨 the

black piston shell.

Pick up the NEW Upper Flange

(PDI1093) and slide it onto the

piston shell with the Vshape

opening facing downward, and

at edge facing up. Push down

until it sits on the ledge of the

black piston shell.

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Hold the white lock ring with the

at edge facing down towards the

piston, and place the lock ring on

top of the NEW Upper Flange.

The tabs on the inside of the

lock ring should align with the

gaps around the edge of the

piston shell; and the white tooth

and black lock lever should be

close together.

Push down on the lock ring so

that the at edge touches the top

of the white Flange.

Then, rotate the lock ring ¾ of

an inch turn clockwise to lock it

into place.

LOWER FLANGE

Hold the piston upside down.

On the Lower Flange, locate the

white tooth on the inside of the

lock ring.

1-800-523-8499 • 1-727-443-5404

Press down on the lock lever

directly next to the tooth.

Rotate the lock ring about

½ of an inch clockwise to

unlock, making sure the white

tooth slides on top of the lever.

Slide the lock ring and Lower

Flange up and o󰀨 the black

piston shell.

CHAT at www.dosatronusa.com

Pick up the NEW Lower Flange

(PDI1092) and slide it onto the

piston shell, with the Vshape

opening facing downward and

at edge facing up. Push down

until it sits on the edge of the

black piston shell.

Hold the white lock ring with the

at edge facing down towards the

piston, and place the lock ring on

top of the NEW Lower Flange.

The tabs on the inside of the

lock ring should align with the

gaps around the edge of the

piston shell; and the white tooth

and black lock lever should be

close together.

Push down on the lock ring so

that the at edge touches the top

of the white Flange.

Then, rotate the lock ring 1/2 of

an inch turn counterclockwise to

lock it into place.

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