Ducati Diavel Gebrauchsanweisung

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

01 - General

02 - Information about the model

03 - Technical data

04 - Maintenance operations

05 - Fairings

06 - Electric system and engine control system

07 - Chassis

08 - Fuel/Exhaust System

09 - Engine

0GENERAL INDEX

Section 1

01 - General

1 - How to use this manual 3

How to use this manual 3

Layout of the manual 4

2 - Symbols - Abbreviations - References 5

Product specifications 6

3 - Hazardous Products - Warnings 8

General safety rules 8

General maintenance indications 10

Section 2

02 - Information about the model

1 - Identification data 3

Diavel identification data 3

Section 3

03 - Technical data

1.1 - Technical specifications 3

General 3

Colours 4

Transmission 4

Timing system/valves 5

Crankshaft 5

Cylinder/Piston 6

Gearbox 6

Cooling system 7

Front wheel 7

Front suspension (Diavel ABS) 7

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

Front suspension (Diavel Carbon ABS) 7

Rear wheel 7

Rear suspension (Diavel ABS) 8

Rear suspension (Diavel Carbon ABS) 8

Hydraulic brakes 8

Charging system/alternator 9

Injection-ignition system 9

Fuel system 9

Injection system 9

Lights/instrument panel 10

1.2 - Dimensions 11

2 - Fuel, lubricants and other fluids 12

3 - Torque settings 13

Frame torque settings 13

Engine torque settings 20

4 - Service tools 23

Specific tools for the engine 23

Specific tools for the frame 30

Appropriate diagnosis tools 33

Section 4

04 - Maintenance operations

1 - Vehicle pre-delivery 3

2 - Scheduled maintenance chart 4

Operations to be carried out by the dealer 4

List of operations to be performed at 1000 km 4

Operations to be carried out by the dealer 5

List of operations to be performed every 12000 km / year (first limit reached) 5

Operations to be carried out by the customer 5

List of operations to be performed every 1000 km 5

3 - Maintenance operations 6

Reading of the error memory with DDS on the engine control units, vehicle and ABS 6

Check engine oil level 6

Changing the engine oil and filter cartridge 7

Checking valve clearances 11

Change timing belts 14

Spark plugs replacement 15

Changing and cleaning the air filters 17

Checking the coolant level 20

Changing the coolant 21

Changing the brake fluid 23

Changing the clutch fluid 28

Draining the clutch hydraulic circuit 29

Filling the clutch circuit 32

Adjusting the steering head bearings 34

Adjusting the chain tension 35

Checking brake pad wear and changing brake pads 36

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

Adjusting the throttle cable 41

Adjusting the clutch lever and front brake lever 43

Adjusting the position of the gear change and rear brake pedals 44

Adjusting the front fork 45

Adjusting the rear shock absorber 47

Section 5

05 - Fairings

1 - Rear-view mirrors 3

Removal of the rear-view mirrors 4

Refitting the rear-view mirrors 4

2 - Fairings 5

Removal of the fuel tank fairings 6

Disassembly of the front half-fairings 9

Reassembly of the front half-fairings 10

Refitting the fuel tank fairings 12

3 - Seat 19

Removal of the seat 20

Disassembly of the seat 20

Reassembly of the seat 21

Refitting the seat 22

4 - Front and rear mudguard 23

Removal of the front mudguard 24

Refitting the front mudguard 26

Removing the rear mudguard 27

Refitting the rear mudguard 27

5 - Belly fairing 28

Removal of belly fairing 29

Reassembly of belly fairing 32

6 - Electrical components support 37

Removing the electrical components support 38

Reassembling the electrical components support 40

Section 6

06 - Electric system and engine control system

1 - Wiring diagram 6

Key to wiring diagram 7

Wiring diagram colour codes 8

Rear left fuse box (1) key 8

Rear right fuse box (2) key 8

Routing of wiring on frame 9

Table A 11

Table B 13

Table C 14

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

Table D 15

Table E 17

Table F 19

Table G 20

Table H 21

Table J 23

Table K 24

Table L 25

Table M 26

Table N 27

Table O 29

Table P 31

Table Q 32

Table R 33

Table S 38

Table T 39

Table U 42

Table V 43

Table W 44

Table X 46

2 - Battery charging system 49

Checking the battery charging system 49

Recharging the battery 50

Topping up the electrolyte 51

Battery 55

Alternator 59

Rectifier-regulator 62

3 - Electric starting system 64

Electric starting system 64

Starter motor 64

Solenoid starter 69

4 - Lights and indicating devices 71

Renewal of the headlight 71

Changing bulbs 75

Headlight aim 78

5 - Indicating devices 79

Checking the indicating devices 79

6 - Protection and safety devices 85

Checking protection and safety device components 85

Checking the fuses 86

7 - Instruments 87

Dashboard 87

Dashboard system 89

LCD unit functions 91

Vehicle speed indicator 92

Engine rpm indicator (RPM) 93

Clock 94

Coolant temperature 95

Dashboard on tank 96

TFT - Parameter setting/display 96

Total distance covered indicator: “Odometer“ 97

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

“Trip 1“ meter 98

“Trip 2“ meter 99

Distance travelled on fuel reserve: “TRIP FUEL“ 99

Indicator “CONS. AVG“ - Average fuel consumption 100

Indicator “CONS.“ - Instantaneous fuel consumption 100

Indicator “SPEED AVG” - Average speed 101

Indicator “TRIP TIME“ - Trip time 101

Indicator “AIR” - Air temperature 102

Engaged gear indicator 102

“Riding Mode set“ indication 103

Indication if the “LAP” function is active/not active 103

“Riding Style” function (riding style change) 104

Maintenance indicator 105

First warning - OIL SERVICE 1000 Km 105

Residual range indication when the SERVICE is due 106

Indication of range reached for SERVICE 106

Warning indication (Alarms/Signals) 107

“Low” battery level 108

Traction Control (DTC) deactivated 108

Hands Free key (HF) not recognised 109

“Low“ Hands Free key (HF) battery level 109

“High“ engine coolant temperature 110

Steering release error - Steering still locked 110

Dashboard diagnosis 111

“Setting” menu 113

“Riding Mode” customisation 115

DTC (Ducati Traction Control) setting function 117

Tips on how to select the sensitivity level 118

ENGINE setting function (Engine Power Control) 119

DEFAULT function (Resetting Ducati default parameters) 120

Menu 2 On/Off function 121

Background setting function for the dashboard on tank - DASHBOARD 1 122

Backlighting setting function for the dashboard on handlebar - DASHBOARD 2 123

Digital RPM indication function 124

LAP Activation/Deactivation function (lap time) 125

LAP registration function 126

Stored LAP display function 128

Stored LAP erase function 129

Battery voltage indicator (BATTERY) 130

Clock setting function 131

Units of measurement modification function 132

ABS disabling function 134

Immobilizer override procedure 135

PIN CODE change function 136

8 - The Hands Free system 138

Introduction to the “Hands Free“ system 138

Operating principle 138

How to turn the motorcycle on 139

How to switch the dashboard on 139

How to start the engine 140

How to start the motorcycle if the active key is not working 141

How to start the motorcycle without keys 141

How to turn the motorcycle off 142

Recovery and emergency procedures 144

Recovery procedure with no key 144

Recovery in the event of flat active key battery 145

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

Recovery procedure in the event of electric steering lock fault 145

Recovery procedure in the event of Hands Free system fault 146

Start procedure with PIN code (no keys) 146

How to enable engine start with PIN code 147

How to enable the PIN code 147

How to reset the PIN code 147

Wiring diagram of the Hands Free system 148

Possible faults of the Hands Free system components 152

The Hands Free module 152

Communication antenna 154

On/off switch on handlebar 156

The Hands free relay 158

Active key 159

Passive key 162

Programming/reprogramming keys 163

9 - Introduction to the engine control system 164

Specific operating strategies 164

Inputs and outputs of engine control unit and connection to CAN network 165

Layout of engine control system and other components 166

Removal of the control unit 167

Reassembly of the control unit 168

Fuel system circuit 170

Injection and ignition 173

Operating principle and characteristics of the ride-by-wire system 177

Explanation of the function of the ride-by-wire system 182

Anti-pollution system and auto-adaptive strategy 184

Ignition coils 189

Injectors 193

Throttle valve operation engine 195

Engine start button 197

Clutch lever button 199

Side stand button 201

Injection relay 203

Throttle valve actuator motor relay 205

Starter motor relay 207

Radiator fan relay 209

Engine speed-timing sensor 211

Accelerator position sensor (throttle grip) 213

Throttle valve position sensor 215

Component assembling position 215

Air temperature sensor 217

Engine temperature sensor 219

Absolute pressure sensors 221

Oxygen sensors 223

On-board computers and the CAN line 227

Fault indication 228

Operating principle of DTC 229

Riding Modes 230

The battery charging circuit and power distribution 231

Ground connection locations 232

Electrical power for lighting and signalling devices 232

Location of elements on motorcycle 234

High beam lights not working 236

Low beam lights not working 238

Horn not working 240

Turn indicators not working 242

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

High beam flash not working - start/stop lap function not working 244

Number plate light not working 245

Running lights not working 246

Dashboard menu option scrolling not possible 247

Resetting turn indicators not possible - accessing dashboard menu not possible 248

Gear indicator display on dashboard shows dashes, engaged gear not displayed correctly, idle speed irregular

with gearbox in neutral. 249

Dashes shown instead of speed indication or indicated speed is incorrect. 252

ABS fault indicator not working 255

ABS disabled information not displayed. 255

Wiring diagram 255

Stop light not working 256

Exhaust By-pass valve not working correctly 258

11 - Diagnostic instruments 260

Using a multimeter to check the electrical systems 260

Description of the diagnosis instrument (DDS) 262

Tester power supply 264

DDS diagnosis instrument 267

Checking and adjusting timing belt tension 268

Checking the idle speed 272

Check the idle and the CO amount with warm engine 272

Check the engine oil pressure 273

Cylinder compression test 277

Fuel pressure test 281

Guided diagnosis 285

Testing the battery charging system 288

Deactivating the “service” indication on the dashboard 291

ABS diagnosis 294

Icons table 295

Section 7

07 - Chassis

1 - Front wheel 5

Removal of the front wheel 6

Overhauling the front wheel 9

Refitting the front wheel 12

2 - Rear wheel 15

Removing of the rear wheel 16

Overhauling the rear wheel 16

Refitting the rear wheel 18

3 - Front brake control 19

Removal of the front brake master cylinder 21

Refitting the front brake master cylinder 22

Maintenance operations 24

Removal of the front brake system 24

Removal of the brake discs 26

Overhauling the front brake components 26

Refitting the brake disks 26

Refitting the front brake system 27

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

4 - Rear brake

Removing of the rear brake control 32

Disassembly of the rear brake control 34

Refitting the rear brake control 35

Removal of the rear brake calliper 39

Removal of the rear brake disc 40

Refitting the rear brake calliper 41

5 - ABS system information 42

Operating principle 42

ABS system operating information 43

ABS system deactivation 45

6 - System components 46

Replacing the front phonic wheel sensor 47

Replacing the rear phonic wheel sensor 49

Removing of the ABS control unit 51

Refitting the ABS control unit 52

Flexible wiring/hoses positioning 54

Table A 55

Table B 57

Table C 62

7 - ABS components maintenance 68

Adjusting of the AIR-GAP phonic wheel sensor 68

Bleeding of the ABS hydraulic system 71

8.1 - Handlebar unit: Throttle twistgrip 72

Removal of the handlebar 73

Refitting the handlebar 74

Adjusting the throttle cable 75

Removal of the throttle twistgrip 75

Refitting the throttle twistgrip 76

8.2 - Handlebar unit: Hydraulic clutch control 77

Removal of the clutch master cylinder assembly 78

Refitting the clutch master cylinder assembly 79

Removal of the clutch transmission unit 81

Refitting the clutch transmission unit 82

8.3 - Handlebar unit: Hands free 89

Removing the Hands Free 90

Refitting the Hands Free 91

9 - Gearchange mechanism 92

Removal of the gearchange control 93

Disassembly of the gearchange mechanism 93

Refitting the gearchange mechanism 94

10.1 - Fork - Steering head: front fork 95

Removal of the front forks 96

Overhauling the front forks 97

Refitting the front forks 105

10.3 - Fork - steering head: Steering 107

Adjusting the steering head bearings 108

1 - General

file:///C|/Documents%20and%20Settings/Jairo/Escritorio/diavel/en/Diavel_Carbon_11_1.1.1.html[20/03/2013 19:25:04]

Steering angle adjustment 109

Removal of the steering head components 110

Refitting the steering head components 114

12 - Rear shock absorber assembly 120

Rear suspension system 121

Removal of the rear shock absorber 122

Overhauling the rear shock absorber 123

Disassembly of rear shock absorber - rocker arm - linkage assembly 123

Reassembly of rear shock absorber - rocker arm - linkage assembly 124

Refitting the rear suspension 128

Removal of the shock absorber support 130

Refitting the shock absorber support 131

13 - Swingarm 138

Removal of the rear wheel eccentric hub and rear wheel shaft 140

Refitting the rear wheel eccentric hub and rear wheel shaft 142

Removal of the swingarm 146

Inspecting the swingarm pivot 149

Overhauling the rear swingarm 150

Refitting the swingarm 154

14 - Final drive 157

Inspecting the final drive 158

Removing of the front sprocket 159

Refitting the front sprocket 161

Replacing of the rear sprocket 163

Refitting the rear sprocket 164

Washing the chain 165

Lubricating the chain 165

15 - Footrest brackets 166

Removal of the front footrests 167

Refitting the front footrests 168

Removing the front footrest brackets 170

Reassembling the front footrest brackets 171

Removing of the rear footrests 172

Refitting the rear footrests 173

16 - Stands 176

Removing of the side stand 177

Refitting the side stand 180

17 - Frame inspection 181

Disassembly of structural components and the frame 183

Removal of the tool tray 185

Removing the frame and the lateral footrests 186

Checking the frame 187

Reassembly of structural components and the frame 188

Reassembling the frame and the lateral footrests 196

Reassembly of the tool tray 199

18 - Tail light - number plate holder 201

Removal of the licence plate holder 202

Refitting the number plate holder 203

Removal of the tail light 206

Refitting the tail light 207

Andere Handbücher für Diavel

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Ducati Motorrad Handbücher

Ducati

Ducati 999R Bedienungsanleitung

Ducati

Ducati Scrambler Bedienungsanleitung

Ducati

Ducati Diavel Carbon Bedienungsanleitung

Ducati

Ducati 996R Bedienungsanleitung

Ducati

Ducati 998S Bedienungsanleitung

Ducati

Ducati 996R 2001 Bedienungsanleitung

Ducati

Ducati 996SPS Bedienungsanleitung

Ducati

Ducati Scrambler 1100 Bedienungsanleitung

Ducati

Ducati MONSTER S2R 1000 Bedienungsanleitung

Ducati

Ducati MONSTER S4R S Bedienungsanleitung

Ducati

Ducati Scrambler 800 Desert Sled 2019 Bedienungsanleitung

Ducati

Ducati 500 SL Desmo "Pantah" Gebrauchsanweisung

Ducati

Ducati 1998 st2 Bedienungsanleitung

Ducati

Ducati Diavel Bedienungsanleitung

Ducati

Ducati SUPERBIKE 848 MY 2008 Bedienungsanleitung

Ducati

Ducati sport 100 2006 Bedienungsanleitung

Ducati

Ducati PANIGALE V4 Bedienungsanleitung

Ducati

Ducati SCRAMBLER 800 Gebrauchsanweisung

Ducati

Ducati Scrambler Bedienungsanleitung

Ducati

Ducati MONSTER 1200 s Bedienungsanleitung

Ducati

Ducati 996S 2001 Bedienungsanleitung

Ducati

Ducati 749 2003 Bedienungsanleitung

Ducati

Ducati SUPERBIKE 1299 PANIGALE S Bedienungsanleitung

Ducati

Ducati Superbike 1299 Panigale S 2016 Bedienungsanleitung

Beliebte Motorrad Handbücher anderer Marken

OHVALE

OHVALE GP-0 Stücklistenhandbuch

Yamaha

Yamaha Star XV19CTSZ 2009 Bedienungsanleitung

KTM

KTM 350 XCF-W USA Bedienungsanleitung

HYOSUNG

HYOSUNG ST7 Bedienungsanleitung

Husqvarna

Husqvarna FC 250 2016 Bedienungsanleitung

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Bedienungsanleitung

Yamaha

Yamaha 2006 YZF-R1V Bedienungsanleitung

KTM

KTM Freeride E-XC 2021 Bedienungsanleitung

Fantic

Fantic Enduro 125 Bedienungsanleitung

MV Agusta

MV Agusta 2008 F4 312RR 1078 Gebrauchsanweisung

Yamaha

Yamaha XVS650A Bedienungsanleitung

Yamaha

Yamaha YZF-R6T(C) Handbuch

ATK

ATK 1988 250 Bedienungsanleitung

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Bedienungsanleitung

Triumph

Triumph Thunderbird Bedienungsanleitung

Yamaha

Yamaha 2006 FJR1300A Bedienungsanleitung

BMW

BMW MOTORRAD K 1200 R Sport Installations- und Wartungshandbuch

Yamaha

Yamaha MTN690-U Bedienungsanleitung