Duerkopp Adler 609 Bedienungsanleitung

609

Spezialnähmaschine

Betriebsanleitung

Instruction manual

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

10/2007 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 609741

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise

Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG

verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,

even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Content Page:

Part 2: Installation Instructions Class 609

1. Scope of delivery .............................................. 3

2. General and transport packing ..................................... 3

3. Assembling the stand

3.1 Assembling the stand components (MG55-3 stand) .......................... 4

3.2 Assembling the table plate and mounting the control unit ...................... 5

3.3 Settingtheworkingheight ......................................... 7

4. Mounting the machine head

4.1 Fitting the machine head on the table plate ............................... 8

4.2 Earthing .................................................... 9

5. Mounting the table and pedal extension (optional equipment)

5.1 Mounting the table extension........................................ 10

5.2 Mounting the pedal extension ....................................... 11

6. Sewing drive

6.1 Connecting the HoHsing HVP 70-4-ED-2-CE sewing drive ..................... 12

6.1.1 Connecting the control unit ........................................ 12

6.1.2 Mounting and connecting the external operating panel C300 .................... 13

6.1.3 Mounting and connecting the proximity switch ............................. 13

6.1.4 Connecting the control connection of the thread trimmer and thread tension release ...... 14

7. Checking the mains voltage and connecting the machine .................... 15

8. Setting the sewing drive

8.1 SettingtheHoHsingHVP70-4-ED-2-CEsewingdrive......................... 15

8.1.1 Settingparametersofthecontrolunit .................................. 15

8.1.2 Settingtheproximityswitchandcheckingitspositioning....................... 15

9. Lubrication .................................................. 17

10. Sewing test .................................................. 18

1. Scope of delivery

What items are supplied depends on your order.

Prior to assembling, please check that all the required parts are

present.

This instruction applies to a special sewing machine of which all

individual components are delivered by the Dürkopp Adler AG.

Basic equipment:

–Machine head with integrated direct drive 1

–Control unit 5

–Set value initiator 6

–External operating panel 4

–Proximity switch 2

–Belt guard 3

–Yarn stand 8

–Small parts in the accessories

Optional equipment

–Stand MG55-3 with table plate, pedal with pedal linkage, drawer

–Table extension 9 (incl. pedal extension)

–Sewing light with table fastening 7

2. General and transport packing

ATTENTION!

This special sewing machine may only be set up by qualified

personnel.

Transport packing

If you have purchased an assembled special sewing machine, the

following transport protections have to be removed:

–Safety bands and wooden battens on the machine head, table and

stand.

3. Assembling the stand

3.1 Assembling the stand components (MG55-3 stand)

–Assemble the components as shown in the illustration above.

–Turn the set screw 2 to ensure the stand’s stability.

Each of the stand’s four feet must touch the ground!

–Screw the oil can holder 3 onto the stand’s left bar.

–Fix the pedal 1 onto the cross brace.

3.2 Assembling the table plate and mounting the control unit

The positions of the components that are to mounted are indicated in

the following sketch.

Punch-mark for the stand

Control

Mains socket (optional

add-on kit)

Cable channel

Punch-mark for

set value initiator

Drawer

The measures in brackets are auxiliary sizes defined by the

components.

–Screw on the drawer 4 with the sockets underneath the left half of

thetableplate.

–Fix the control unit 1 with three woodscrews (5x30) underneath the

right half of the table plate .

–Screw on the holder for the strain relief of the mains cable

underneath the table plate.

–Screw the set value initiator 7 onto the mounting bracket (4 screws

M5x10).

–Fix the bracket with the set value initiator underneath the table

plate with 4 woodscrews (5x30).

–Screw the cable channel 6 under the table plate.

–Fix the table plate with woodscrews (6,0x30) on the stand. The

position of the table plate is indicated by the dimensions given in

the sketch.

–Assemble the pedal linkage 2

–Hinge the pedal linkage onto the pedal and the set value initiator of

thesewingdrive.

–Adjust the height of the pedal linkage by turning the screw so that

the pedal, when released has an inclination of about 10°.

–Insert the yarn holder 5 into the hole of the table plate.

–Hammer the machine head support 3 into the hole on the table

plate.

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