DURKOPP ADLER 867 Bedienungsanleitung

867

Spezialnähmaschine

Betriebsanleitung

Instruction manual

Instructions d’emploi

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

11/2009 Rev. index: 04.0 Printed in Federal Republic of Germany 0791 867740

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung

dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even

in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Propriété de la société Dürkopp Adler AG et protégé par la loi sur le droit d’auteur. Une copie ou reproduction

par quelque procédé que ce soit du contenu sans accord écrite de l’auteur est interdite.

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents page:

Preface and general safety instructions

Part 1: Operating Instructions Class 867

(Edition 11/2009)

1. Product description ............................................ 5

2. Designated use ............................................... 5

3. Subclasses .................................................. 6

4. Optional equipment ............................................ 12

5. Technical data

5.1 TechnicaldataSubclasses......................................... 19

6. Operation

6.1 Threading the needle thread ........................................ 23

6.1.1 Threading the needle thread on machine without short thread cutter ................ 23

6.1.2 Threading the needle thread on machine with short thread cutter .................. 25

6.2 Adjusting the needle-thread tension ................................... 27

6.2.1 Adjusting the needle-thread tension on automotive machines .................... 27

6.3 Opening the thread tension ......................................... 28

6.4 Switching the supplementary tension on and off with machines without thread trimmer .... 29

6.5 Adjusting the thread regulator ....................................... 30

6.6 Winding on the hook thread......................................... 31

6.7 Changing the hook-thread bobbin ..................................... 32

6.7.1 Inserting the hook thread bobbin with machines equipped with residual thread monitor .... 33

6.8 Setting the hook thread tension ...................................... 35

6.9 Inserting and changing the needle with single-needle machines .................. 35

6.10 Inserting and changing the needle with double-needle machines .................. 36

6.11 Liftingthesewingfoot............................................ 37

6.12 Lockingthesewingfeetinliftedposition................................. 38

6.13 Sewing-footpressure ............................................ 39

6.13.1Adjustingthesewingfootpressureonautomotivemachines..................... 39

6.14 Sewing-footstroke.............................................. 40

6.14.1Adjustingthesewingfootstrokeonautomotivemachines ...................... 41

6.15 Setting the stitch length ........................................... 43

6.15.1 Adjusting the stitch length on automotive machines .......................... 44

6.16 Keypadonthemachinearm........................................ 45

Contents page:

7. Efka DC1550/DA321G direct-current positioning drive

7.1 General..................................................... 47

8. Sewing ..................................................... 48

9. Maintenance

9.1 Cleaning and testing ............................................. 50

9.2 Lubrication................................................... 52

1. Product description

The DÜRKOPP ADLER 867 is a special sewing machine for universal

use.

lIt is a flatbed double-lockstitch machine with bottom feed, needle

feed and alternating upper foot feed.

lDepending on the subclass it comes as single or double needle

machine, with or without electromagnetic thread cutter, with or

without edge trimmer.

lEquipped with a large or oversized two-piece vertical hook.

lWith a maximum of 20 mm fabric clearance when sewing feet are

lifted.

lThe residual thread length after thread trimming is about 15 mm

without short thread trimming device and about 7 mm with short

thread trimming device.

lA safety clutch prevents a changing of the hook setting or a hook

damage in the case of a thread deflection into the shuttle track.

lAutomatic wick lubricating with an inspection glass on the arm for

machine and hook lubrication.

lIntegrated winder.

2. Designated use

The 867 is a sewing machine designed for sewing light to

medium-heavy material. Such material is generally made of textile

fibers, but it may also be leather. It is used in the clothing industry and

for domestic and motor-vehicle upholstery.

This special sewing machine can also be used to produce so-called

technical seams. In this case, however, the operator must assess the

possible dangers which may arise (with which DÜRKOPP ADLER AG

would be happy to assist), since such applications are on the one hand

relatively unusual and, on the other, so varied that no single set of

criteria can cover them all. The outcome of this assessment may

require appropriate safety measures to be taken.

Generally only dry material may be sewn with this machine. The

material may be no thicker than 10 mm when compressed by the

lowered sewing feet. The material may not contain any hard objects,

since if it does the machine may not be operated without an

eye-protection device. No such device is currently available.

The seam is generally produced with textile-fibre sewing thread of

gauge up to 11/3 NeB (cotton), 11/3 Nm (synthetic) or 11/4 Nm

(covering yarn).

Before using any other thread the possible dangers arising must be

assessed and appropriate safety measures taken if necessary.

This special sewing machine may be set up and operated only

in dry, well-maintained premises. If the sewing machine is used in

premises which are not dry and well-maintained it may be

necessary to take further precautions (which should be agreed in

advance - see EN 60204-31:1999).

As manufacturers of industrial sewing machines we proceed on the

assumption that personnel who work on our products will have

received training at least sufficient to acquaint them with all normal

operations and with any hazards which these may involve.

3. Subclasses

867-190020 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed and

large hook.

867-190040 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed and

oversized hook (XXL).

867-290020 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot feed

and large hooks.

867-290040 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot feed

and oversized hooks (XXL).

867-190122 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-magnetic thread cutter, electro-pneumatic

seam bartacking and sewing foot lifting.

With large hook.

867-190125 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-magnetic short thread cutter,

electro-pneumatic seam bartacking and sewing foot

lifting.

With large hook.

867-190142 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-magnetic thread cutter, electro-pneumatic

seam bartacking and sewing foot lifting.

With oversized hook (XXL).

867-190145 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-magnetic short thread cutter,

electro-pneumatic seam bartacking and sewing foot

lifting.

With oversized hook (XXL).

867-190322 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-pneumatic rapid stroke adjustment,

electro-magnetic thread cutter, connectable thread

tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With large hook and integrated sewing lamp.

867-190342 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-pneumatic rapid stroke adjustment,

electro-magnetic thread cutter, connectable thread

tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With large hook and integrated sewing lamp.

867-190425 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-pneumatic rapid stroke adjustment,

electro-magnetic short thread cutter, connectable

thread tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With large hook and integrated sewing lamp.

All controlling elements can be locked.

867-190445 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed,

electro-pneumatic rapid stroke adjustment,

electro-magnetic short thread cutter, connectable

thread tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With oversized hook (XXL) and integrated sewing

lamp.

All controlling elements can be locked.

867-290122 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot

feed, electro-magnetic thread cutter,

electro-pneumatic seam bartacking and sewing foot

lifting.

With large hooks.

867-290142 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot

feed, electro-magnetic thread cutter,

electro-pneumatic seam bartacking and sewing foot

lifting.

With oversized hooks (XXL).

867-290322 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot

feed, electro-pneumatic rapid stroke adjustment,

electro-magnetic thread cutter, connectable thread

tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With large hooks and integrated sewing lamp.

867-290342 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot

feed, electro-pneumatic rapid stroke adjustment,

electro-magnetic thread cutter, connectable thread

tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With oversized hooks (XXL) and integrated sewing

lamp.

867-290445 Double-needle double-lockstitch machine with

bottom feed, needle feed, alternating upper foot

feed, electro-pneumatic rapid stroke adjustment,

electro-magnetic short thread cutter, connectable

thread tension, electro-pneumatic seam bartacking,

electro-pneumatic second stitch length and sewing

foot lifting.

With oversized hooks (XXL) and integrated sewing

lamp.

All controlling elements can be locked.

867-392040 Single-needle double-lockstitch machine with bottom

feed, needle feed, alternating upper foot feed.

With oversized hook (XXL). Equipped with moving

variable binding device.

867-392342 Single-needle double-lockstitch machine with

no-stroke lower feed, with needle feed, alternating

upper foot feed, electro-pneumatic thread

cutter, connectable thread tension,

electro-pneumatic seam bartacking,

electro-pneumatic rapid stroke adjustment and

sewing foot lifting. With oversized hook (XXL).

Equipped with moving variable binding device.

867-393342 Single-needle double-lockstitch machine with

no-stroke lower feed, with needle feed, alternating

upper foot feed, electro-pneumatic thread

cutter, connectable thread tension,

electro-pneumatic seam bartacking,

electro-pneumatic rapid stroke adjustment and

sewing foot lifting. With oversized hook (XXL).

Equipped with electro motor driven edge trimmer.

867-394342 Single-needle double-lockstitch machine with

no-stroke lower feed, with needle feed, alternating

upper foot feed, electro-pneumatic thread

cutter, connectable thread tension,

electro-pneumatic seam bartacking,

electro-pneumatic rapid stroke adjustment and

sewing foot lifting. With oversized hook (XXL).

Equipped with electro motor driven edge trimmer and

moving variable binding device.

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