Dynapac CC102C Bedienungsanleitung

DYNAPAC

CC102/102C, CC122/122C

CC132, CC142/142C

Box 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 306000, Fax: +46 455 306030

www.dynapac.com

M102EN4

MAINTENANCE

ILF015WO1

1CC102/C/122/C/132/142/C M102EN4

Reservation for changes.

Printed in Sweden.

The CC102/122 and CC132 are specially designed for repair work on asphalt compounds, but can

also be used to pave small streets, sidewalks and bicycle trails. They are often utilized as a

complement to bigger rollers for compacting cross-joints and restricted spaces.

The CC102C and CC122C are small, light combo-rollers that

are used for compacting thin layers and soft asphalt compounds.

The CC142 is a typical ”town roller” for compacting asphalt compounds on streets,

parking lots and industrial sites. The capacity for this type of work is adequate for following

a smaller-size surface finisher.

The CC142C is also intended for minor paving jobs on low-traffic asphalt areas where a level and

attractive surface structure is desired. Typical workplaces—in addition to sidewalks and bicycle

trails—include parks, golf courses and sports fields.

Vibratory roller

CC102/102C,CC122/122C

CC132,CC142/142C

Maintenance

M102EN4, April 2004

Diesel engine:

CC102/C/122/C/132 Deutz F2L 2011, Isuzu 3LD1 PW-05

CC132/142/C Deutz F3L 2011

CC142/C Isuzu 3LD1 PW-05

These instructions apply from:

CC102/C/122/C

Deutz PIN (S/N) *60117500*

Isuzu PIN (S/N) *60127500*

CC132 Deutz PIN (S/N) *60232800*

CC142/C

Deutz PIN (S/N) *60212800*

Isuzu PIN (S/N) *60222800*

KEEP THIS MANUAL

AVAILABLE FOR

FUTURE USE

2 CC102/C/122/C/132/142/C M102EN4

Read the entire manual before starting any

service work.

Make sure that ventilation (extraction) is ade-

quate if the engine is run indoors.

It is essential that the machine is properly cared for to ensure

satisfactory operation. Keep the machine clean to facilitate

quick and timely detection of any leakage, loose bolts and

loose connections.

Make a habit each day, before starting up, of checking the

roller to detect any leakage or damage. Also check the gro-

und underneath the roller, where it is most often easier to

detect any leakage.

PROTECT THE ENVIRONMENT!

Do not leave behind any oil, fuel or other

substances that are harmful to the environment.

This manual contains instructions for periodic measures that

should normally be performed by the operator.

The manufacturer’s instructions in the engine

manual also apply. This is placed under a

separate flap in the product folder for the roller.

CONTENTS

WARNING SYMBOLS

GENERAL

Safety instructions—Personal safety.

Special caution—Machine or component

damage.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of

its constituents are known to the

State of California to cause cancer,

birth defects, and other reproductive

harm.

Page

Lubricants and symbols ................................................... 3

Technical specifications ................................................ 4-7

Maintenance schedule ..................................................... 8

Maintenance measures .............................................. 9, 10

Every 10 hours of operation (Daily) .......................... 11-15

Every 50 hours of operation (Weekly) ..................... 16, 17

Every 250 hours of operation (Monthly) ................... 18, 19

Every 500 hours of operation (Every three months) . 20-23

Every 1000 hours of operation (Every six months) .. 24-26

Every 2000 hours of operation (Yearly) .................... 27-29

Long-term parking .......................................................... 30

Special instructions ........................................................ 31

Electrical system, fuses ................................................. 32

3CC102/C/122/C/132/142/C M102EN4

Always use high-quality lubricants in the recommended amounts. Too much grease or

oil can cause overheating and subsequent increased wear.

ENGINE OIL, Shell Rimula Super 15W/40 or equivalent

ambient temperature API CF–4/SG, (CD/CE)

-10°C to +50°C (14°F to 122°F)

HYDRAULIC FLUID,

ambient temperature

-10°C to +40°C (14°F to 104°F) Shell Tellus Oil TX68 or equivalent

ambient temperature

higher than +40°C (104°F) Shell Tellus Oil TX100 or equivalent

BIOLOGICAL Shell Naturelle HF-E46

HYDRAULIC FLUID The machine may be filled with biologically degradable

fluid from the factory. The same type of fluid must be

used when changing or topping off.

DRUM OIL,

ambient temperature

- 15 to +40°C (5°F to 104°F) Shell Spirax AX 80W/90, or equivalent

ambient temperature

higher than +40°C (104°F) Shell Spirax HD85W/140 or equivalent

API GL-5

GREASE Shell Calithia EPT2 or equivalent

Shell Retinax LX2

FUEL See engine manual

COOLANT, (Isuzu) GlycoShell or equivalent

50/50 mixture with water Anti-freeze protection down to about -37°C (-99°F).

Other lubricants are required for driving in extremely high or low ambient temperatures.

See the ”Special instructions” chapter, or consult Dynapac.

Engine, oil level Air filter

Engine, oil filter Battery

Hydraulic reservoir, level Tire pressure

Hydraulic fluid, filter Sprinkler

Drum, oil level Sprinkler water

Lubricating oil Recycling

Fuel filter Sprinkler, tires

Coolant, level

LUBRICANTS AND SYMBOLS

4 CC102/C/122/C/132/142/C M102EN4

Weight CECE,

standard equipped roller kg, Deutz(lbs) 2350(5,181)2600(5,733) 3300(7,276) 3900(8,599)

Length, standard equipped roller, mm (in) 2395(94) 2395(94) 2725(107) 2725(107)

Width, standard equipped roller, mm (in) 1150(45) 1280(50) 1350(53) 1400(55)

Height, standard equipped roller, mm (in) 1755(69) 1755(69) 1855(73) 1855(73)

Height, roller with ROPS, mm (in) 2640(103) 2640(103) 2740(108) 2740(108)

Height, roller with cab, mm (in) 2590(102) 2590(102) 2690(106) 2690(106)

Weight and sizes CC 102 122 132 142

TECHNICAL SPECIFICATIONS

Weight CECE,

standard equipped roller kg, Deutz(lbs) 2300(5,071) 2425(5,347) 3750(8,268)

Length, standard equipped roller, mm (in) 2395(94) 2395(94) 2725(107)

Width, standard equipped roller, mm (in) 1150(45) 1280(50) 1400(55)

Height, standard equipped roller, mm (in) 1755(69) 1755(69) 1855(73)

Height, roller with ROPS, mm (in) 2640(103) 2640(103) 2740(108)

Height, roller with cab, mm (in) 2590(102) 2590(102) 2690(106)

Weight and sizes CC 102C 122C 142C

5CC102/C/122/C/132/142/C M102EN4

Fluid volumes Litres (qts)

Hydraulic reservoir .................... 40 (42.2)

Fuel tank .................................... 50 (52.9)

Emulsion tank (Combo) ............. 40 (42.2)

Water tank ............................. 160 (169.1) (CC 102/102C, CC 122/122C)

Water tank ............................. 200 (211.4) (CC 132, CC 142/142C)

Diesel engine (Deutz F2L 2011F) ......... 6,5 (6.9) (CC 102/102C, CC 122/122C, CC 132)

Diesel engine (Deutz F3L 2011F) ......... 6,0 (6.3) (CC 142/142C)

Diesel engine (Isuzu 3 LD1PW-05) ...... 6,5 (6.9) (CC 102/102C, CC 122/122C, CC 142/142C)

Drum ..................................................... 4,0 (4.2) (CC 102/102C)

Drum ..................................................... 5,0 (5.3) (CC 122/122C)

Drum ..................................................... 6,0 (6.3) (CC 132, CC 142/142C)

Coolant (Isuzu 3 LD1PW-05) ............... 2,5 (2.6)

Electrical system

Battery 12 V 75 Ah

Alternator 12 V 60 A

Fuses 5, 7,5, 10, 15 A (Flat pin fuse)

Compaction data CC 102/102C CC 122/122C CC 132 CC 142/142C

Static linear load kg/cm (psi) 10,3 (57.6) 10,4 (58.2) 13,6 (76.1) 14,6 (81.7)

Amplitude mm (in) 0,50 (0,019) 0,50 (0,019) 0,53 (0,020)0,50 (0,019)

Frequency Hz (vpm) 56,0 (3,360) 56,0 (3,360) 51,0 (3,060)51,0 (3,060)

Centrifugal force kN (lb) 21,5 (4,837) 25,0 (5,625) 32,1 (7,222)32,1 (7,222)

Propulsion CC 102/122 CC 102C/122C

Deutz Isuzu Deutz Isuzu

Speed range km/h (mph) 0-8,6 (0-5,3) 0-11,8 (0-7,3) 0-6,6 (0-4,1) 0-8,9 (0-5,5)

Climbing capacity

(theoretical) % 50/45 60

Propulsion CC 132/142 CC 142C

Deutz Isuzu Deutz Isuzu

Speed range km/h (mph) 0-9,8 (0-6,0) 0-9,1 (0-5,6) 0-10,2 (0-6,3) 0-9,3 (0-5,7)

Climbing capacity

(theoretical) % 41 43

TECHNICAL SPECIFICATIONS

Tires (Combo) CC 102C/122C CC 142C

Tire size 205/60-15 7,50-16

Air pressure 170-250 kPa (1,7 - 2,5 kp/cm2) 240-300 kPa (2,4 - 3,0 kp/cm2)

6 CC102/C/122/C/132/142/C M102EN4

Opening pressure MPa CC 102/122 CC 132/142

Drive system 33,0 35,0

Supply system 2,0 2,0

Vibration system 20,0 20,0

Control systems 17,0 17,0

Brake release 1,4 1,4

Bolt size: M16

Strength class: 10.9

Tightening torque: 240 Nm

Tightening torque in Nm for oiled, bright galvanized

bolts tightened with a torque wrench.

Tightening torque

ROPS

Hydraulic system

TECHNICAL SPECIFICATIONS

M STRENGTH CLASS

thread 8.8 10.9 12.9

M6 8,4 12 14,6

M8 21 28 34

M10 40 56 68

M12 70 98 117

M16 169 240 290

M20 330 470 560

M24 570 800 960

M30 1130 1580 1900

M36 1960 2800 –

7CC102/C/122/C/132/142/C M102EN4

TECHNICAL SPECIFICATIONS

The vibration values are measured in conformance

with the driving mode described in EU directive

2000/14/EC on EU equipped machines, on soft

polymer material with vibration switched ON and

the operator’s seat in transport mode.

Whole-body vibration is measured at less than the

action value of 0.5 m/s2specified in EU directive

2002/44/EC. (The limit value is 1.15 m/s2.)

Hand/arm vibration is measured at less than the

action value of 2.5 m/s2specified in the same

directive. (The limit value is 5 m/s2.)

Noise level can vary when driving on different

courses and with different seat positions.

Vibrations – Drivers seat

(ISO 2631)

Vibration levels may vary when driving on

different courses and with different seat

positions.

CC102 Deutz 105 – –

CC102 Isuzu 102 – –

CC102/LN Isuzu 99 – –

CC102C Deutz 105 – –

CC102C Isuzu 102 – –

CC102C/LN Isuzu 99 – –

CC122 Deutz 105 – –

CC122 Isuzu 102 – –

CC122/LN Isuzu 100 – –

CC122C Deutz 105 – –

CC122C Isuzu 102 – –

CC122C/LN Isuzu 100 – –

CC132 Deutz F2L – – –

CC132 Deutz F3L 106 – –

CC142 106 – –

CC142C 106 – –

The acoustic values are measured in conformance with EU directive

2000/14/EC on EU-equipped machines, on soft polymer material with

vibration switched ON and the operator’s seat in transport mode.

Acoustic values

Model Guaranteed

acoustic

power level

dB(A)

Acoustic

pressure level,

operator’s ear

(platform)dB(A)

Acoustic

pressure level,

operator’s ear

(cab)dB(A)

8 CC102/C/122/C/132/142/C M102EN4

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19 16 15 14 13 12 11 18 17

MAINTENANCE SCHEDULE

Fig. 1 Service and maintenance points

1. Fuel tank

2. Refueling

3. Radiator

4. Air cleaner

5. Battery

6. Diesel engine

7. Water tank

8. Sprinkler system/Drum

9. Scrapers/Drum

10. Rubber elements and fastening screws

11. Filling hydraulic fluid

12. Hydraulic reservoir

13. Hydraulic filter

14. Hydraulic fluid sight glass

15. Steering joint

16. Steering cylinder mounts

17. Filler plugs/Drum

18. Oil level in drum

19. Tires/Tire pressure

20. Sprinkler system/Wheels

21. Scrapers/Wheel

22. Emulsion tank

23. Reserve/parking brake control

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