Dynapac CC722 Leitfaden

DYNAPAC

CC722/722C

Box 504, SE-371 23 Karlskrona, Sweden

Telephone +46 455 30 60 00

Telefax +46 455 30 60 30

Web www.dynapac.com

M722EN2

MAINTENANCE

ILF015WO1

Reservation for changes.

Printed in Sweden.

Vibratoryroller

CC722/722C

Maintenance

M722EN2,May2002

Diesel engine:

Cummins QSB 5.9-C

These instructions apply from:

CC 722: PIN (S/N) *63920722*

CC 722C: PIN (S/N) *64020722*

The CC 722 is a roller of the heavier category in the CC family.

The CC 722 has articulated steering and drive on both drums.

The CC 722 features high power, high capacity and high quality in extremely demanding

applications, such as building highways and airfields, with strict requirements for results and

sealed surfaces in compacting various asphalt compounds.

Separate information about accessories is available on request.

KEEPTHISMANUALFOR

FUTUREREFERENCE

2CC 722/722C M722EN2

CONTENTS

Safety instructions—Personal safety.

Special caution—Machine or component damage.

Read the entire manual before starting any

service work.

Ensure that ventilation (extraction) is adequate

if the engine is run indoors.

It is essential that the machine is properly cared for to

ensure satisfactory operation. Keep the machine clean to

facilitate quick and timely detection of any leakage, loose

bolts and loose connections.

TAKE CARE OF THE ENVIRONMENT

Do not leave behind any oil, fuel or other substances that

are detrimental to the environment.

This manual contains instructions for periodic activities

that should normally be performed by the operator.

For the diesel engine, the engine manufacturer’s

instructions—found in the engine manual—also

apply. This manual is included in the product

binder.

WARNING SYMBOLS

GENERAL

WARNING

CAUTION

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its

constituents are known to the State of

California to cause cancer, birth defects,

and other reproductive harm.

Page

Lubricants, symbols ......................................................... 3

Specifications ................................................................ 4-6

Maintenance schedule ..................................................... 7

Maintenance measures ................................................ 8, 9

Every 10 hours of operation (daily) ........................... 10-13

Every 50 hours of operation (weekly) ....................... 14-16

Every 250 hours of operation (monthly) ................... 17, 18

Every 500 hours of operation (every three months). 19, 20

Every 2000 hours of operation (yearly) .................... 21, 22

Long-term parking .......................................................... 23

Special instructions ........................................................ 24

Electrical system, fuses ........................................... 25, 26

3CC 722/722C M722EN2

LUBRICANTS, SYMBOLS

Other fuel and lubricants are required for operation in extremely high or extremely low

ambient temperature. See the “Special instructions” chapter, or consult Dynapac.

Always use high-quality lubricants in the recommended amounts. Too much grease or oil can

cause overheating and subsequent increased wear.

Engine, oil level Air filter

Engine, oil filter Battery

Hydraulic reservoir, level Sprinkler

Hydraulic fluid filter Sprinkler water

Drum, oil level Recycling

Lubricating oil Fuel filter

Air pressure Sprinkler, tyres

Coolant, level Transmission, oil level

CAUTION

ENGINE OIL

ambient temperature

-10°C to +50°C (14°F-122°F) Shell Rimula SAE 15W/40 or equivalent.

HYDRAULIC FLUID

ambient temperature

-10°C to +40°C (14°F-104°F) Shell Tellus TX68 or equivalent

above +40°C (above 104°F) Shell Tellus TX100 or equivalent

BIOLOGICAL Shell Naturelle HF-E46

HYDRAULIC FLUID When it leaves the factory, the machine may be filled

with biologically degradable fluid. The same type of

fluid must be used when changing or topping off.

DRUM OIL

ambient temperature

-15°C to +40°C (5°F-104°F) API, GL-5 SAE 80W/90 HD

above +40°C (above 104°F) Shell Spirax HD85W/140 eller motsvarande

TRANSMISSION OIL

ambient air temperature

-15°C to +40°C (5°F - 104°F) API, GL-5 SAE 80W/90 HD

above +40°C (above 104°F) Shell Spirax HD85W/140 eller motsvarande

GREASE SKF LGHB2 (NLGI Class 2) or equivalent for the articulated

joint. Shell Retinax LX2 or equivalent for other grease points.

FUEL See engine manual.

COOLANT Shell Anti-Freeze 402 or corresponding.

mixed 50/50 with water Anti-freeze protection down to about -35°C (-31°F).

4CC 722/722C M722EN2

Fluid volumes Liters (gal or qts)

Drums 26.5 l/drum (7 gal/drum) 26.5 l/drum (7 gal/drum)

Hydraulic reservoir 120 l (32 gal) 120 l (32 gal)

Fuel tank 335 l (88 gal) 335 l (88 gal)

Water tanks front/rear 670/670 l (177/177 gal) 670/318 l (177/84 gal)

Coolant 38 l (10 gal) 28 l (7 gal)

Diesel engine 19 l (6 gal) 15,7 l (4 gal)

Pump drive 4 l (4.3 qts) 3,1 l (3.3 qts)

Drum drive 3 l/drum (3.2 qts/drum) 3 l/drum (3.2 qts/drum)

Electricalsystem CC 722 CC 722CC

Battery 12 V, 160 Ah

Alternator 12 V, 95 A

Fuses 5,0-10 A 5,0-10 A

Compaction data CC 722 CC 722C

Static linear load, kg/cm (pli)

Front 35 (196) 35 (196)

Rear 39 (218) 39 (218)

Tire load kg/tire (lbs/tire) - 3 100 (6,835)

Amplitude, mm (in)

High: 0,8 (0.031) 0,8 (0.031)

Low: 0,4 (0.016) 0,4 (0.016)

Frequency, Hz (vpm) 45 (2700) 45 (2700)

Centrifugal force, kN (lb)

At high amplitude: 189 (42,489) 189 (42,489)

At low amplitude: 90 (20,233) 90 (20,233)

Propulsion CC 722 CC 722C

Speed range, km/h (mil/h) 0-13 (0-8.1) 0-10,5 (0-6.5)

Climbing capacity (theoretical) % 30 31

SPECIFICATIONS

Weight Sizes CC 722 CC 722C

Weight CECE,

standard equipped roller, kg (lbs) ...................... 16 500 (36,382) 20 600 (45,423)

Length, standard equipped roller, mm (in) ......... 5 653 (12,463) 5 653 (12,463)

Width, standard equipped roller, mm (in) ........... 2 430 (5357) 2 430 (5357)

Height, standard equipped roller, mm (in)

(Shipping height)................................................ 2 630 (5798) 2 630 (5798)

Height, standard equipped roller with ROPS ..... 3 330 (7341) 3 330(7341)

Tires CC 722C

Dimension .............. 15.0 R24 Pilote

Qty. ........................ 4

Air pressure ........... See diagram on next page

5CC 722/722C M722EN2

SPECIFICATIONS

Note.

The diagram applies for a wheel load of 3100 kg (6,834 lbs).

(1 bar = 100 kPa)

Tire pressure (bar)

Contact

area,

cm2 (in2)

(36.6) (42.7) (48.8) (54.9) (61.0) (67.1) (73.2)

Opening pressure,

MPa (psi) CC 722 CC 722C

Drive system 35 (5,100) 35 (5,100)

Charge system 2,0 (290) 2,0 (290)

Vibration system 35 (3,626) 35 (3,626)

Steering system 14 (2,000) 14 (2,000)

Brake release 1,5 (220) 1,5 (220)

Tightening torque

M STRENGTH CLASS

thread 8.8 10.9 12.9

M6 8,4 12 14,6

M8 21 28 34

M10 40 56 68

M12 70 98 117

M16 169 240 290

M20 330 470 560

M24 570 800 960

M30 1130 1580 1900

M36 1960 2800 –

Tightening torque in Nm (lbf.ft) for oiled, bright

galvanized bolts tightened with a torque wrench.

Hydraulic system

ROPS

Bolt size: M24 (P/N 903792)

Strength class: 10,9

Tightening torque: 800 Nm (590lbf.ft)

(for Dacromet treated)

ROPS bolts must always be tightened dry.

CAUTION

6CC 722/722C M722EN2

The vibration values are measured in conformance

with the driving mode described in EU directive

2000/14/EC on EU equipped machines, on soft

polymer material with vibration switched ON and

the operator’s seat in transport mode.

Operator’s station, vibration, hand/arm (steering

wheel/lever):

Below limit value.

Limit value: <2.5 m/s2.

Operator’s station, vibration, entire body (operator’s

seat):

Below limit value.

Limit value: <0.5 m/s2.

SPECIFICATIONS

Vibrationer - Förarplats

(ISO 2631)

Noise level - Operator’s station

(ISO 6394) Noise levels with vibration switched OFF (dB(A)).

Measured on hard surface, standard roller.

Operator’s station, (with cab) LpA: 76 dBA

Operator’s station, (without cab) LpA: 84 dBA

Seven metres from machine LpA: 80 dBA

CC 722 113 - 88

CC 722C 113 - 87

The acoustic values are measured in conformance with EU directive

2000/14/EC on EU-equipped machines, on soft polymer material

with vibration switched ON and the operator’s seat in transport

mode.

Acoustic values

Model Guaranteed

acoustic

power level

dB(A)

Acoustic

pressure level,

operator’s ear

(platform)

dB(A)

Acoustic

pressure level,

operator’s ear

(cab) dB(A)

Noise level can vary when driving on different

courses and with different seat positions.

Vibration levels may vary when driving on

different courses and with different seat

positions.

CAUTION

7CC 722/722C M722EN2

MAINTENANCE SCHEDULE

15 16 17

22 21 20

1. Water tanks

2. Sprinklers

3. Fuel tank

4. Engine suspension

5. Fuses

6. Drum oil filling/level

7. Scrapers

8. Rubber element,

fastening screws

16. Drive belts

17. Coolant filter

18. Drum drive

19. Control table

20. Air filter

21. Engine oil level

22. Fuel filter

9. Flywheel casing,

pump drive

10. Hydraulic filter

11. Articulation joint,

steering cylinder

12. Hydraulic reservoir

13. Battery

14. Tires (CC 722C)

15. Radiator

Fig.1 Maintenancepoints

14131211109787

521

1234

8CC 722/722C M722EN2

MAINTENANCE MEASURES

The periodic measures should be performed primarily

after the specified hours of operation. Use the daily,

weekly, etc. time periods only where this is not possible.

Remove all dirt before filling, when checking

oils and fuel, and when lubricating with oil or

grease.

The engine manual specifies additional ser-

vice/maintenance instructions which relate to

the diesel engine.

CAUTION

Items in Measure See page Comments

fig. 1

Before starting up

21 Check oil level in the engine See engine manual

15 Check coolant level 10 See engine manual

15 Check for free circulation of cooling air 10 See engine manual

22 Drain the water trap on the fuel filters 10 See engine manual

Test the brakes 10

2 Inspect and clean the sprinkler system 11

7 Check the scraper setting 12

12 Check level of the hydraulic reservoir and top

off with hydraulic fluid as required 13

3 Refuel 13

Every 10 hours of operation (daily)

Items in Measure See page Comments

fig. 1

14 Check tire pressure 14

20 Clean the filter element in the air cleaner 14

Check that hoses and connections are tight

8 Check rubber elements and bolted joints 15

11 Grease the articulation joint and the steering

cylinder mounts 15

12 Check the hydraulic reservoir cover/breather 15

13 Check the battery 16

22 Drain the engine fuel pre-filter 16

After the first 50 hours of operation, change all the lubricating oils,

but not the hydraulic fluid.

Every 50 hours of operation (weekly)

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