Dynapac CA280 Bedienungsanleitung

DYNAPAC

CA280

Box 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 30 60 00, Fax: +46 455 30 60 30

www.dynapac.com

M280EN1

MAINTENANCE

ILF015WO1

Vibratoryroller

CA280

Maintenance

M280EN1, June 2003

Diesel engine:

CA280: Cummins 4BTAA 3.9C

CA280: Cummins 4BTA 3.9C

These instructions apply from:

CA280 PIN (S/N) *68620280*

CA280D PIN (S/N) *68720280*

CA280 PIN (S/N) *68820280*

CA280D PIN (S/N) *68920280*

Reservation for changes.

Printed in Sweden.

KEEP THIS MANUAL FOR

FUTURE REFERENCE

One of Dynapac’s medium heavy vibratory soil compactors is the CA280.

It is available in a solely wheel-driven version and in a wheel-and-drum-driven version,

called CA280D.

All types of base courses and reinforcement courses can be compacted to considerable depth.

The cab and safety-related accessories are described in this manual.

Other optional items are described in separate instructions.

2CA280 M280EN1

CONTENTS

Read the entire manual before starting any

service work.

Ensure that ventilation (extraction) is adequa-

te if the engine is run indoors.

It is essential that the machine is cared for in a proper

manner to ensure satisfactory operation. Keep the

machine clean to facilitate quick and timely detection of

any leakage, loose bolts and loose connections.

Make a habit each day, before starting up, of checking the

roller to detect any leakage or damage. Also check the

ground underneath the roller, where it is most often easier

to detect any leakage.

TAKE CARE OF THE ENVIRONMENT

Do not leave behind any oil, fuel or other

substances that are detrimental to the

environment.

This manual contains instructions for periodic measures

that should normally be performed by the operator.

The manufacturer’s instructions noted in the

engine manual also apply. This is placed under a

separate flap in the roller’s product folder.

GENERAL

Safety instructions—Personal safety

Special caution—Machine or component damage

WARNING SYMBOLS

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its

constituents are known to the State of

California to cause cancer, birth defects,

and other reproductive harm.

Page

Lubricants and symbols ................................................... 3

Technical specifications ................................................ 4-6

Maintenance schedule ..................................................... 7

Maintenance measures ................................................ 8, 9

Every 10 hours of operation (Daily) .......................... 10-13

Every 50 hours of operation (Weekly) ...................... 14-16

Every 250 hours of operation (Monthly) .................... 17-21

Every 500 hours of operation (Every three months) ...... 22

Every 1000 hours of operation (Every six months) .. 23-26

Every 2000 hours of operation (Yearly) .................... 27-28

Long-term Storage ......................................................... 29

Special instructions ........................................................ 30

Electrical system, fuses ........................................... 31, 32

CA280 M280EN1

Engine, oil level Air filter

Engine, oil filter Battery

Hydraulic reservoir, level Tire pressure

Hydraulic fluid filter Drum, oil level

Transmission, oil level Coolant, level

Lubricating oil Recycling

Fuel filter

LUBRICANTS AND SYMBOLS

ENGINE OIL Shell Rimula Super 15W/40 or equivalent

API Service CH-4 (CG-4)

HYDRAULIC FLUID

ambient temperature

-10° C - +40° C (14°F - 104°F) Shell Tellus TX68 or equivalent

ambient temperature higher than +40° C Shell Tellus T100 or equivalent

TRANSMISSION OIL

lambient temperature Shell Spirax SAE 80W/90, HD API, GL-5

-15°C - +40°C (5°F - 104°F)

ambient temperature Shell Spirax HD85W/140 or equivalent

higher than +40°C (above 104°F)

DRUM-CARTRIDGE OIL Synthetic oil, MOBIL SHC 629.

GREASE SKF LGHB2 (NLGI-class 2) or equivalent for

the articulation.

Shell Retinax LX2 or equivalent for other

grease points.

FUEL See engine manual

COOLANT GlycoShell or equivalent.

50/50 mixture with water Anti-freeze down to about -35°C (-31°F).

Always use high-quality lubricants in the recommended amounts. Too much

grease or oil can cause overheating and subsequent increased wear.

Other lubricants are required for driving in extremely high or low ambient

temperatures. See the “Special instructions” chapter, or consult Dynapac.

4CA280 M280EN1

TECHNICAL SPECIFICATIONS

Weight and sizes CA280 CA280D

Operating mass with ROPS, EN500, kg (lbs) 12300 (27,100) 12500 (27,600)

Operating mass without ROPS, kg (lbs) 11950 (26,300) 12150 (26,800)

Operating mass with cab, kg (lbs) 12450 (27,450) 12650 (27,900)

Length, standard-equipped roller, mm (in) 5 550 (219) 5 550 (219)

Width, standard-equipped roller, mm (in) 2 384 (94) 2 384 (94)

Height, with ROPS, mm (in) 2 922 (115) 2 922 (115)

Height, with ROPS/silencer, mm (in) 2 190 (86) 2 190 (86)

Height, with cab, mm (in) 2 952(116) 2 952 (116)

Fluid volumes (Liters) (gal or qts)

Rear axle:

• Differential ................................................. 12 (12.7 qts)

• Planetary gearing ...................................... 1,7/side (1.8 qts) /each side

Drum gearing............................................... 3,0 (3.2 qts)

Cartridge, vibration generator ...................... 2,2/side (2.8 qts) /each side

Hydraulic reservoir ...................................... 52 (13.7 gal)

Fluid in hydraulic system............................. 23 (6 gal)

Lubricating oil, Diesel engine ....................... 10 (10.6 qts)

Coolant, Diesel engine ................................ 18 (4.8 gal)

Fuel tank ..................................................... 250 (66 gal)

Electrical system

Battery......................................................... 12 V, 170 Ah

Alternator ..................................................... 14 V, 63A

Fuses .......................................................... See under main heading: Electrical system

Tires

Tire size ...................................................... 23.1 x 26.0 8 Ply, 600/60-30,5

Air pressure ................................................ 110 kPa (1,1 kp/cm2)

As extra equipment, the tires can be filled with liquid (extra weight up to 700 kg/tire)

(1543 lbs/tire). Remember this extra weight when you perform service.

Compaction data CA280 CA280D

Static linear load ......................... kg/cm (pli) 31,7 (177.5) 32,7 (183.1)

Amplitude (High).............................. mm (in) 1,7 (0.067) 1,7 (0.067)

Amplitude (Low) .............................. mm (in) 0,8 (0.031) 0,8 (0.031)

Frequency (High amplitude) ......... Hz (vpm) 33 (1980) 33 (1980)

Frequency (Low amplitude) .......... Hz (vpm) 33 (1980) 33 (1980)

Centrifugal force (High amplitude) .... kN (lb) 246 (55,350) 246(55,350)

Centrifugal force (Low amplitude)..... kN (lb) 113 (25,425) 113 (25,425)

CA280 M280EN1

Opening pressure, MPa (psi)

Drive system 38,0 (5,500)

Charge system 2,0 (290)

Vibration system 42,5 (6,150)

Steering system 18,0 (2,600)

Brake release 1,4 (200)

Tightening torque

Hydraulic system

ROPS

M STRENGTH CLASS

thread 8.8 10.9 12.9

M6 8,4 (6.2) 12 (8.9) 14,6 (10.8)

M8 21 (15.5) 28 (20.7) 34 (21.1)

M10 40 (15.5) 56 (41.3) 68 (25.1)

M12 70 (51.6) 98 (72.3) 117 (86.3)

M16 169 (124.7) 240 (177) 290 (213.9)

M20 330 (243.4) 470 (346.7) 560 (413.1)

M24 570 (420.4) 800 (590.1) 960 (708.1)

M30 1130 (833.5) 1580 (1165.4) 1900 (1401.4)

M36 1960 (1445.7) 2800 (2065.3) –

Tightening torque in Nm (lbf.ft) for oiled, bright

galvanized bolts tightened with a torque wrench.

Bolt size: M24 (P/N 90 39 64)

Strength class: 10.9

Tightening torque: 800 Nm (for Dacromet treated)

ROPS bolts must always be tightened dry.

TECHNICAL SPECIFICATIONS

6CA280 M280EN1

CA280 109 90 83

The acoustic values are measured in conformance with the operation

cycle described in EU directive 2000/14/EC on EU-equipped

machines, on soft polymer material with vibration switched ON and

operator’s seat in the transport mode.

Acoustic values

Model Guaranteed

acoustic

power level

dB(A) LwA

Acoustic

pressure level,

operator’s ear

(platform)

dB(A) LpA

Acoustic

pressure level,

operator’s ear

(cab) dB(A)

LpA

Noise level can vary when driving on different

courses and with different seat positions.

The vibration values are measured in conformance

with the operation cycle described in EU directive

2000/14/EC on EU-equipped machines, on soft

polymer material with vibration switched ON and

operator’s seat in the transport mode.

Operator’s station, vibration, hand/arm

(steering wheel/lever):

Below limit value.

Limit value: <2.5 m/s2.

Operator’s station, vibration, entire body

(operator’s seat):

Below limit value.

Limit value: <0.5 m/s2.

Vibrations – Drivers seat

(ISO 2631)

Vibration levels may vary when driving on

different courses and with different seat

positions.

TECHNICAL SPECIFICATIONS

CA280 M280EN1

1 2 3 4 5 6 7 8 9 33 10 11 12

26 25 24 23 22 21 20 19 18 17 16 15 14

MAINTENANCE SCHEDULE

Fig.1 Service points

1. Radiator grille

2. Oil level, diesel engine

3. Fuel filter, fuel pre-filter

4. Air filter

5. Hydraulic reservoir, sight glass

6. Breather filter

7. Hydraulic filter, x1

8. Drain hydraulic reservoir

9. Hydraulic fluid, filling

10..Fuse box

11. Drum cartridge oil filler, x2

12. Drum gearbox

13. Scrapers

14. Drum cartridge oil, level plug, x2

15. Rubber elements and fastening screws

16. Steering joint

17. Steering cylinder, x2

18. Flywheel casing, hydraulic pumps

19. Wheel nuts

20. Tire pressure

21. Rear axle, differential

22. Rear axle, planetary gearing, x2

23. Rear axle suspension, two sides

24. Oil filter, diesel engine

25. Draining, fuel tank

26. Engine suspension, x4

27. Feed pump, fuel

28. Diesel fuel, filling

29. Battery

30. Radiator

31. Hydraulic fluid cooler

32. Drive belts, cooling, alternator

33. Forward/Reverse lever

8CA280 M280EN1

Perform periodic maintenance measures daily, weekly,

etc. whichever comes first, or after the stipulated hours

of operation.

Remove all dirt before filling, when checking

oils and fuel, and when lubricating with oil or

grease.

The manufacturer’s instructions noted in the

engine manual also apply.

MAINTENANCE MEASURES

Items in Measure See page Comments

fig. 1

Before starting up

13 Check the scraper setting 10

1 Check for free circulation of cooling air 11

30 Check coolant level 11 See engine instruction manual

2 Check oil level in the engine 12 Seeengine instruction manual

28 Refuel 12

5 Check the hydraulic reservoir level 12

Test the brakes 13

Every 10 hours of operation (daily)

Items in Measure See page Comments

fig. 1

4 Check that hoses and connections are tight 14

6 Control/clean the filter element in the air cleaner 14 Replace as required

16 Grease the steering joints 15

17 Grease the steering cylinder brackets 15

19 Check tightness of the wheel nuts 16

20 Check the tire pressure 16

After the first 50 hours of operation change only the drum oil and all the oil filters.

Every 50 hours of operation (weekly)

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