Eaton XC-152 Series Bedienungsanleitung

Manual

XC-152

Compact Controller

05/17 MN050001ZU EN

Compact PLC XC-152 05/2017 MN050001ZU EN www.eaton.com

Brands and products are trademarks or registered trademarks of their owners.

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Please call your local representative:

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Original operating manual

The German-language edition of this document is the original operating manual.

Translation of the original operating manual

All editions of this document other than those in German language are translations of

the original operating manual.

2nd. edition 2017

for further editions see list of revisions

Editorial editing:Antje Panten-Nonnen

Translation:GLOBALDOCS GmbH, Düsseldorf

No part of this manual may be reproduced, stored in a retrieval system, or transmit-

ted in any form or by any means, electronic, mechanical, photocopying, micro-film-

ing, recording or otherwise, without the prior written permission of Eaton Industries

GmbH, Bonn.

Subject to alteration.

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally restarted.

• Verify isolation from the supply.

• Earth and short circuit.

• Cover or enclose neighbouring units that are live.

• Follow the engineering instructions (AWA/IL) of the

device concerned.

• Only suitably qualified personnel in accordance with

EN 50110-1/-2 (VDE 0105 Part 100) may work on

this device/system.

• Before installation and before touching the device ensure

that you are free of electrostatic charge.

• The functional earth (FE) must be connected to the

protective earth (PE) or to the potential equalisation. The

system installer is responsible for implementing this

connection.

• Connecting cables and signal lines should be installed so

that inductive or capacitive interference does not impair

the automation functions.

• Install automation devices and related operating elements

in such a way that they are well protected against

unintentional operation.

• Suitable safety hardware and software measures should

be implemented for the I/O interface so that a line or wire

breakage on the signal side does not result in undefined

states in the automation devices.

• Ensure a reliable electrical isolation of the low voltage for

the 24 volt supply. Only use power supply units complying

with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

• Deviations of the mains voltage from the rated value must

not exceed the tolerance limits given in the specifications,

otherwise this may cause malfunction and dangerous

operation.

• Emergency stop devices complying with IEC/EN 60204-1

must be effective in all operating modes of the automation

devices. Unlatching the emergency-stop devices must not

cause restart.

• Devices that are designed for mounting in housings or

control cabinets must only be operated and controlled

after they have been installed with the housing closed.

Desktop or portable units must only be operated and

controlled in enclosed housings.

• Measures should be taken to ensure the proper restart of

programs interrupted after a voltage dip or failure. This

should not cause dangerous operating states even for a

short time. If necessary, emergency-stop devices should

be implemented.

• Wherever faults in the automation system may cause

damage to persons or property, external measures must

be implemented to ensure a safe operating state in the

event of a fault or malfunction (for example, by means of

separate limit switches, mechanical interlocks etc.).

Eaton Industries GmbH

Safety instructions

Danger!

Dangerous electrical voltage!

Compact PLC XC-152 05/17 MN050001ZU DE www.eaton.com 1

Table of Contents

0 About this manual ..................................................................... 5

0.1 Target group................................................................................. 5

0.2 List of revisions ............................................................................ 5

0.3 Documents with additional information ....................................... 6

0.4 Reading conventions.................................................................... 7

0.4.1 Hazard warnings of material damages ......................................... 7

0.4.2 Hazard warnings of personal injury .............................................. 7

0.4.3 Tips............................................................................................... 7

1 Description.................................................................................. 9

1.1 Function ....................................................................................... 9

1.1.1 Features ...................................................................................... 9

1.1.2 Options......................................................................................... 9

1.1.3 SWD coordinator special feature ................................................. 10

1.2 Intended use ................................................................................ 10

1.3 Part numbers................................................................................ 11

1.4 Operator control and display elements ........................................ 12

1.5 Front............................................................................................. 12

1.6 Service side.................................................................................. 13

1.7 Accessory devices ....................................................................... 14

1.8 Nameplate.................................................................................... 14

1.9 Support......................................................................................... 15

1.10 Marine approvals.......................................................................... 16

2 Safety regulations...................................................................... 17

2.1 Basics........................................................................................... 17

2.2 Mandatory requirements, personnel requirements ..................... 17

2.2.1 Occupational safety...................................................................... 17

2.2.2 Personnel qualifications ............................................................... 18

2.2.3 Device documentation ................................................................. 18

2.2.4 Prerequisites for proper operation ............................................... 18

2.3 Device-specific hazards................................................................ 19

2Compact PLC XC-152 05/17 MN050001ZU DE www.eaton.com

3 Installation.................................................................................. 25

3.1 Prerequisites for the location of use ............................................ 25

3.1.1 Installation position ...................................................................... 25

3.2 Conditions for marine approval (DNV GL) .................................... 26

3.2.1 Radio interference suppression filter for the 24 V DC supply...... 27

3.3 Communication cables................................................................. 28

3.3.1 Preparing the cables with the SUB-D plug................................... 29

3.3.2 Screening the communication cables used ................................. 30

3.4 Unpacking and checking the equipment supplied ....................... 31

3.5 Mounting ..................................................................................... 32

3.5.1 DIN-rail mounting......................................................................... 33

3.5.2 Screw fixing ................................................................................. 34

3.6 Preparing the device for operation............................................... 35

3.6.1 Power supply 24 V DC................................................................. 36

4 Commissioning .......................................................................... 39

4.1 Initial Commissioning................................................................... 40

4.1.1 Configuring the system settings.................................................. 40

4.1.2 Connect Computer and XC-152 in the network........................... 41

4.1.3 Connect Computer and XC-152 connected directly with a cable. 41

4.1.4 Setting the IP address with an SD card ....................................... 41

4.2 Running the XC-152..................................................................... 42

4.3 External memory.......................................................................... 43

4.3.1 Inserting and removing the SD card ............................................ 43

5 External connections................................................................. 45

5.1 Layout overview........................................................................... 46

5.2 USB interfaces............................................................................. 47

5.2.1 USB device .................................................................................. 47

5.2.2 USB Host ..................................................................................... 47

5.3 Ethernet ....................................................................................... 48

5.4 Serial interfaces to other devices................................................. 49

5.4.1 RS232 (System Port).................................................................... 50

5.4.2 RS485 .......................................................................................... 51

5.4.3 CAN ............................................................................................. 53

5.4.4 Profibus........................................................................................ 55

6 XC-152 as a SmartWire-DT coordinator .................................. 59

6.1 SmartWire-DT operator control and display elements ................. 59

6.1.1 POW/AUX SWD power supply .................................................... 60

6.1.2 SWD master interface ................................................................. 62

Compact PLC XC-152 05/17 MN050001ZU DE www.eaton.com 3

7 Malfunctions............................................................................... 65

8 Maintenance ............................................................................... 67

8.1 Cleaning and maintenance ........................................................... 67

8.1.1 Battery.......................................................................................... 67

8.2 Repairs ......................................................................................... 67

8.3 Storage and transport................................................................... 68

8.4 Disposal........................................................................................ 69

9 Technical data ............................................................................ 71

9.1 Dimensions and weights.............................................................. 71

9.2 System ......................................................................................... 72

9.3 Power supply ............................................................................... 73

9.4 Interfaces ..................................................................................... 74

9.5 SmartWire-DT Master .................................................................. 76

9.5.1 POW/AUX (power supply interface for SmartWire-DT)................ 76

9.5.2 SWD (SmartWire-DT interface) .................................................... 77

9.6 Approvals and declarations .......................................................... 78

9.7 Applied standards and directives ................................................. 78

9.8 Environmental conditions............................................................. 79

4Compact PLC XC-152 05/17 MN050001ZU DE www.eaton.com

0 About this manual

0.1 Target group

Compact PLC XC-152 05/17 MN050001ZU EN www.eaton.com 5

0 About this manual

This manual contains all the information you will need in order to use the

XV300 safely and effectively. The XC-152 manual is considered an integral

part of the devices and must always be readily available in their close proxim-

ity so that users have access to it.

This manual describes all of the devices' lifecycle stages: transportation,

installation, commissioning, operation, maintenance, storage, and disposal. It

assumes you have electrical engineering knowledge and skills.

It does not, however, go over the corresponding operating system or applica-

tion software.

Please send any comments, recommendations, and suggestions concerning

this document to: [email protected]

0.1 Target group

This manual is intended for engineers, electricians, and automation techni-

cians. Electrical engineering and physics-related knowledge and skills, as

well as advanced familiarity with the field bus being used, will be required in

order to be able to commission the corresponding devices.

In addition, readers must be familiar with how to use the SmartWire-DT sys-

tem.

0.2 List of revisions

The following table only lists major modifications.

CAUTION

Installation requires qualified electrician

Publication

date

Page Keyword New Modifica-

tion

01/2013 New edition ✓

12/2014 expansion ✓

05/2017 Revision, Marine approvals, SWD ✓✓

0 About this manual

0.3 Documents with additional information

6Compact PLC XC-152 05/17 MN050001ZU EN www.eaton.com

0.3 Documents with additional information

For more information on the operating system and application software, as

well as on additional devices and modules, please refer to the following doc-

uments:

•Installation instructions XC-152 IL05003006Z

•User manual XSOFT-CODESYS 2 MN05003007Z 

PLC programming XC-152

(explains how to use the XSoft-CoDeSys-2 programming tool and the

PLC runtime system for the XC-152 device model with Windows CE)

•User Manual XSOFT-CODESYS 3 MN048008ZU, 

PLC programming

The following documents may also be helpful in relation to the use of this

device:

•System Description Windows CE MN05010007Z 

(operation of the Windows CE operating system on touch displays)

•Networks in Brief MN05010009Z

(information on networks in general and on how to integrate PCs and

touch displays in networks)

In addition to the information in this document, you will also need the infor-

mation in the following documents in order to set up a SWD- network and

install and operate it using the SWD- master.

•Manual SmartWire-DT The SystemMN05006002

(system description, engineering, installation, commissioning, and diag-

nostics for a SWD network)

•Manual SWD- modules (IP20) MN05006002Z

Manual SWD- Modules IP67MN120006

(setup, engineering, installation, etc. for the individual SWD modules)

The SWD-Assist planning and ordering program can be extremely useful

when planning and configuring an SWD- network in terms of hardware and

software.

SWD-Assist is available for download free of charge at Eaton's website.

The aforementioned documents, as well as the manual you are reading right

now, can also be downloaded free of charge in PDF format at:

http://www.eaton.eu/doc

￫Enter the document number ("IL05003006Z" or "MN05003007Z",

for example) or "XC-152" into the Quick Search text field.

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