Eaton XC200 Series Bedienungsanleitung

10/10 MN05003004Z-EN

replaces 01/08 AWB2724-1453GB

User Manual

easy800

Modular PLC

XC-CPU101…(-XV)

Eaton Corporation

Eaton ist ein führendes Energie-

Management-Unternehmen. Weltweit

ist Eaton mit Produkten, Systemen und

Dienstleistungen in den Bereichen Electrical,

Hydraulics, Aerospace, Truck und

Automotive tätig.

Eatons Electrical Sector

Eatons Electrical Sector ist weltweit führend

bei Produkten, Systemen und Dienstleistungen

zu Energieverteilung, sicherer Stromversorgung

und Automatisierung in der Industrie, in Wohn- und

Zweckbauten, öffentlichen Einrichtungen, bei Energie-

versorgern, im Handel und bei OEMs.

Zu Eatons Electrical Sector gehören

die Marken Cutler-Hammer®, Moeller®,

Micro Innovation, Powerware®, Holec®,

MEM® und Santak®.

www.eaton.com

Eaton Adressen weltweit:

www.moeller.net/address

E-Mail: info-bonn@eaton.com

Internet: www.eaton.com/moellerproducts

www.eaton.comDirecciones de

Eaton en todo el mundo:

www.moeller.net/address

E-Mail: info-bonn@eaton.com

Internet: www.eaton.com/moellerproducts

www.eaton.comIndirizzi EATON

nel mondo:

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4*patpks#nycmyn*

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Rückenbreite 4 – 6 mm (1 Blatt = 0,106 mm für XBS Digitaldruck)

(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

All brand and product names are trademarks or registered

trademarks of the owner concerned.

Emergency On Call Service

Please call your local representative:

http://www.eaton.com/moeller/aftersales

Hotline After Sales Service:

+49 (0) 180 5 223822 (de, en)

[email protected]

Original Operating Instructions

The German-language edition of this document is the original

operating manual.

Translation of the original operating manual

All editions of this document other than those in German language

are translations of the original German manual.

1st published 2002, edition date 06/02

2nd edition 10/2002

3rd edition 04/2003

4th edition 08/2003

5th edition 11/2003

6th edition 12/2003

7th edition 06/2004

8th edition 11/2004

9th edition 03/2005,

10th edition 01/2008

11th edition 10/2010

see revision protocol in the “About this manual“ chapter

Authors: Werner Albrecht, Peter Roersch

Editor: Thomas Kracht, Barbara Petrick

Translator: globaldocs GmbH

No part of this manual may be reproduced in any form

(printed, photocopy, microfilm or any other process) or processed,

duplicated or distributed by means of electronic systems without

written permission of Eaton Industries GmbH, Bonn.

Subject to alteration without notice.

Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally restarted.

• Verify isolation from the supply.

• Earth and short circuit.

• Cover or enclose neighbouring units that are live.

• Follow the engineering instructions (AWA) of the

device concerned.

• Only suitably qualified personnel in accordance with

EN 50110-1/-2 (VDE 0105 Part 100) may work on

this device/system.

• Before installation and before touching the device ensure

that you are free of electrostatic charge.

• The functional earth (FE) must be connected to the protective

earth (PE) or to the potential equalisation. The system installer

is responsible for implementing this connection.

• Connecting cables and signal lines should be installed so

that inductive or capacitive interference does not impair the

automation functions.

• Install automation devices and related operating elements in

such a way that they are well protected against unintentional

operation.

• Suitable safety hardware and software measures should be

implemented for the I/O interface so that a line or wire

breakage on the signal side does not result in undefined

states in the automation devices.

• Ensure a reliable electrical isolation of the low voltage for the

24 volt supply. Only use power supply units complying with

IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

• Deviations of the mains voltage from the rated value must

not exceed the tolerance limits given in the specifications,

otherwise this may cause malfunction and dangerous

operation.

• Emergency stop devices complying with IEC/EN 60204-1 must

be effective in all operating modes of the automation devices.

Unlatching the emergency-stop devices must not cause restart.

• Devices that are designed for mounting in housings or control

cabinets must only be operated and controlled after they have

been installed with the housing closed. Desktop or portable

units must only be operated and controlled in enclosed

housings.

• Measures should be taken to ensure the proper restart of

programs interrupted after a voltage dip or failure. This should

not cause dangerous operating states even for a short time.

If necessary, emergency-stop devices should be implemented.

• Wherever faults in the automation system may cause

damage to persons or property, external measures must be

implemented to ensure a safe operating state in the event of

a fault or malfunction (for example, by means of separate limit

switches, mechanical interlocks etc.).

Eaton Industries GmbH

Safety instructions

Danger!

Dangerous electrical voltage!

10/10 MN05003004Z-EN

About this manual 5

List of revisions 5

Abbreviations and symbols 6

Additional documentation 6

1 Design of the XC100 7

CPU with PSU and local inputs/outputs 7

24 V PSU with local inputs/outputs 7

–Task 7

– Surface mounting 8

– Connecting interrupt inputs 9

– Local bus expansion with XIOC-BP-EXT 10

CPU 10

–Task 10

– Use of the CPU types 10

– Surface mounting 11

– LED status indicator 11

– Operating mode selector switch 11

– Multimedia Card (MMC)/Memory card 11

– Programming device interface 12

– CANopen interface 14

– Real-time clock 15

– XC-CPU101-…-XV 15

– Battery 15

CPU installation 16

Detaching the CPU 16

2 Engineering 17

Control panel layout 17

– Ventilation 17

– Layout of units 17

Preventing interference 17

– Suppressor circuitry for interference sources 17

–Shielding 17

Lighting protection 18

Wiring examples 18

–PSU 18

– Power supply of the digital inputs/outputs 18

3 CPU operation

Startup behaviour 19

Switch-off behaviour 20

Start behaviour 20

Stop behaviour 20

Cold start 20

Warm start 20

Test and commissioning 20

–Breakpoint/single-step mode 20

– Single-cycle mode 20

–Forcing 20

– Status indication, easySoft-CoDeSys 20

Contents

Contents 10/10 MN05003004Z-EN

Programreset 21

– Warm reset 21

–Coldreset 21

– Full reset 21

Program parameterization 21

– Maximum program cycle time 21

– Start behaviour at Power-On 21

Creating and transferring a boot project 21

Create boot project after online change 21

Updating the operating system (OS) 22

– Transferring the operating system from the PC to the PLC 22

– Transferring the operating system from the PC into the

MMC 23

– Transferring the operating system from the MMC into the

PLC 23

– Update of further XC100 PLCs 23

4 Program processing and system time 25

Cycle-time monitoring 25

System libraries, function blocks and functions 25

– Library manager 25

Target system specific libraries 26

– Lib_Common 26

– Libraries of the “Lib_CPU101” 27

Direct peripheral access 29

– Functions 30

– Error code with “direct peripheral access” 33

Interrupt processing 34

Interrupt prioritising 34

– Timer interrupt 35

– DisableInterrupt 36

– EnableInterrupt 36

– Creating and integrating an interrupt function 37

System events 39

Browser commands 40

– “canload” browser command 40

Data remanence 41

Program transfer 41

Operating states 41

Limit values for memory usage 42

Addressing inputs/outputs and markers 43

– “Activate Automatic addresses” 43

– Check for overlapping addresses 43

– Uneven word addresses 43

– Address range 43

– Free assignment or modification of addresses of

input/output modules and diagnostic addresses 44

– Run “Automatic calculation of addresses” 44

Diagnostics 44

5 Establishing a PC – XC100 connection

Establishing a connection via the RS232 interface (XC100) 45

– Programming cable 45

– Software easySoft-CoDeSys 45

10/10 MN05003004Z-EN Contents

6 Creating a sample project 47

Task 47

Procedure 47

– Setting up a target system 47

– Configure XC100 controller 50

– Writing a program 54

7 Programming via CANopen network (Routing) 55

Prerequisites 55

Notes 56

Addressing 56

Communication with the target PLC 57

PLC combinations for routing 58

Number of communication channels 58

8 RS232 interface in transparent mode (COM 1/2/3)

Demands placed on the functionality of the transparent

mode 60

– “SysComOpen” function 60

– “SysComClose” function 63

– “SysComRead” function 64

– “SysComWrite” function 65

– “SysComSetSettings” functions 66

– “SysComReadControl” function 68

– “SysComWriteControl” function 69

– Automatic closing of the interface 69

Appendix 71

Compatibility 71

Dimensions 72

– XC-CPU101... 72

– XT-FIL-1 line filter 72

–Racks 72

Technical data 73

Index 77

10/10 MN05003004Z-EN

About this manual

List of revisions

Edition date Page Keyword New Modificatio

Omitted

10/02 70 “External filter: If required” j

04/03 20 „Warm start“ j

29 „Direct peripheral access“ j

22 „Updating the operating system (OS)“ j

34 „Interrupt processing“ j

11 „Data access to the multimedia card“ j

40 „Browser commands“ j

51 “Routing” j

08/03 All Baud rate modified from 57600 to 38400 j

20 „Status indication, easySoft-CoDeSys“ j

32 “Communication interrupted” message j

39 „System events“ j

45 „Communication fault(#0): Logging off“ j

69 Battery life j

08/03 (Reprint) 10,

XC-CPU-101-C256k-8DI-6DO (-XV) j

12/03 Completely revised

12/03 (Reprint) 41 „Data remanence“, 1st paragraph j

04/04 42 „Limit values for memory usage“ j

06/04 18,

68,

“External 24 V DC line filter for the XC100 power

supply”

11/04 11 MMC j

19 „Startup behaviour“ j

21 „Full reset“ j

21 „Creating and transferring a boot project“ j

22 „Updating the operating system (OS)“ j

03/05 42 „Segment size of the XC-CPU101-C256k“ j

43 „Addressing inputs/outputs and markers“ j

44 „Diagnostics“ j

55 „Programming via CANopen network (Routing)“ j

01/08 21 „Create boot project after online change“ j

41 „Data remanence“ j

55 „Programming via CANopen network (Routing)“ j

10/10 All Change to Eaton terminology j

About this manual 10/10 MN05003004Z-EN

Abbreviations and symbols

Symbols used in this manual have the following meanings:

Xindicates instructions to be followed

Select ‹File rNew› means: activate the instruction “New” in the

“File” menu.

For clarity of layout, we adhere to the following conventions in this

manual: at the top of left-hand pages you will find the Chapter

heading, at the top of right-hand pages the current Section

heading; exceptions are the first pages of Chapters and empty

pages at the end of Chapters.

Additional documentation

At different points in this manual, references are made to more

detailed descriptions in other manuals. These are described with

their title and documentation number (e.g. MN04802001Z-EN).

All manuals are available in PDF format. If for some reason the

manual is not supplied on the product CD, it is available for

download as a PDF file.

Go to http://www.eaton.com/moeller a Support and enter the

document number in the Quick Search field.

MWS Menu selector switch

BAS Operating mode switch

CPU Central processing unit

CRC Cyclic redundancy check

MMC Multimedia card

I/O Inputs/outputs

Attention!

Warns of the risk of material damage

Caution!

Warns of the possibility of serious damage and slight

injury

Warning!

Indicates the risk of major damage to property, or serious

or fatal injury.

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