Eaton Callisto 5PX RT G2 Bedienungsanleitung

Title

Callisto 5PX G2 Service Manual

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This specification is the property of Eaton Corp. and shall not be reproduced or copied or used as the basis for manufacture or sale of apparatus without permission

Standard service

manual

5PX Callisto RT

Title

Callisto 5PX G2 Service Manual

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This specification is the property of Eaton Corp. and shall not be reproduced or copied or used as the basis for manufacture or sale of apparatus without permission

Item

Catalog Nb

Region

Power Rating

Type

Voltage

default

PQNA PN

5PX1000IRT2UG2

EMEA

1000VA/1000W

230V

9210-53050

5PX1500IRT2UG2

EMEA

1500VA/1500W

230V

9210-63060

5PX2200IRT2UG2

EMEA

2200VA/2200W

230V

9210-73043

5PX2200IRT3UG2

EMEA

2200VA/2200W

230V

9210-73037

5PX3000IRT2UG2

EMEA

3000VA/3000W

230V

9210-83120

5PX3000IRT3UG2

EMEA

3000VA/3000W

230V

9210-83121

5PXEBM48RT2UG2

EMEA

48V*9AH

230V

9000-1426

5PXEBM72RT2UG2

EMEA

72V*9AH

230V

9000-1427

5PXEBM72RT3UG2

EMEA

72V*9AH

230V

9000-1428

5PX1500IRT2UTHG2

APAC

1500VA/1500W

230V

9210-63062

5PX2200IRT2UTHG2

APAC

2200VA/2200W

230V

9210-73039

5PX3000IRT2UTHG2

APAC

3000VA/3000W

230V

9210-83123

5PX1500IRT2UAUG2

APAC

1500VA/1500W

240V

9210-63063

5PX2000IRT2UAUG2

APAC

2000VA/2000W

240V

9210-73040

5PX2200IRT2UAUG2

APAC

2200VA/2200W

240V

9210-73042

5PX2200IRT3UAUG2

APAC

2200VA/2200W

240V

9210-73041

5PX3000IRT2UAUG2

APAC

3000VA/3000W

240V

9210-83124

5PX3000IRT3UAUG2

APAC

3000VA/3000W

240V

9210-83125

5PX1500HRTG2

AMER

1500VA/1500W

208V

9210-6502

5PX2200HRTG2

AMER

2200VA/2200W

208V

9210-7504

5PX3000HRTG2

AMER

3000VA/3000W

208V

9210-8512

5PX3000HRTNG2

AMER

3000VA/3000W

208V

9210-8513

5PX1000RTG2

AMER

1000VA/1000W

120V

9210-5170

5PX1000RTNG2

AMER

1000VA/1000W

120V

9210-5171

5PX1500RTG2

AMER

1440VA/1440W

120V

9210-6173

5PX1500RTNG2

AMER

1440VA/1440W

120V

9210-6174

5PX2000RTG2

AMER

1950VA/1950W

120V

9210-7135

5PX2000RTNG2

AMER

1950VA/1950W

120V

9210-7136

5PX2000RT3UNG2

AMER

1950VA/1950W

120V

9210-7137

5PX3000RTG2

AMER

3000VA/3000W

120V

9210-8137

5PX3000RTNG2

AMER

3000VA/3000W

120V

9210-8138

5PX3000RT3UNG2

AMER

3000VA/3000W

120V

9210-8139

5PXEBM48RTG2

AMER

48V*9AH

120V

9000-1429

5PXEBM72RTG2

AMER

72V*9AH

120V

9000-1430

5PXEBM72RT3UAG2

AMER

72V*9AH

120V

9000-1431

Note: BSMI Model are integrated into US LV model

Title

Callisto 5PX G2 Service Manual

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This specification is the property of Eaton Corp. and shall not be reproduced or copied or used as the basis for manufacture or sale of apparatus without permission

Rev

Date

Notes

Updater name

Approved

2021-7-5

Original

Chase Fang

2021-7-12

Update electrical data

Legeng Xu

2021-7-13

Update disassembly part

Chase Fang

2021-8-27

Update

Chase Fang

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This specification is the property of Eaton Corp. and shall not be reproduced or copied or used as the basis for manufacture or sale of apparatus without permission

Summary

1 Introduction...................................................................5

1.1 Purpose of the document.................................................................................. 5

1.2 Analysis process............................................................................................... 6

1.3 Schematic of the UPS........................................................................................ 7

2 Security........................................................................10

3 Interconnection diagram of products by power

rating...............................................................................12

3.1 UPS interconnection diagram..........................................................................12

3.2 UPS interconnection Actual.............................................................................15

3.3 EBM interconnection diagram.........................................................................21

4 Diagrams showing the location of each principle

function on the circuit and the assembled board .......22

4.1 PCBA list ...........................................................................................................22

4.2 PSDR and IO schematic...................................................................................23

4.2.1 PSDR and IO board ............................................................................ 34

4.3 CNTL..................................................................................................................35

4.4 COMM & EPO....................................................................................................36

4.5 LCD ....................................................................................................................37

5 Failure analysis...........................................................38

5.1 Alarms ...............................................................................................................38

5.2 Fault...................................................................................................................38

5.3 Location of the faulty function or component................................................39

5.4 LCD Fault and Alarm messages......................................................................51

6 Disassembly................................................................52

7 Component level Tests by function and by board...57

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Callisto 5PX G2 Service Manual

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1 Introduction

1.1 Purpose of the document

This service manual will guide technicians to diagnose, troubleshoot and

repair UPS products.

Depending on the countries, the extent of the repair of the product can be to

find the failed item or the failed component. This can reduce repair costs.

This template allows the definition of the content of a service manual.

It allows R&D to provide a manual that meets the expectations of users who

include:

- Technical support

- Technician after sales

- Production( repair station)

- Repair personnel

- …

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1.2 Analysis process

Global process showing the flow from the broken product to the test and repair

steps and back to the customer

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1.3 Schematic of the UPS

Goal: Identify the Board references by product model / rating

1.3.1 UPS System Block Diagram

1000~1500VA Block Diagram

2000~3000VA Block Diagram

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1.3.2 1000~1500VA Topology

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1.3.3 2000~3000VA Topology

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2 Security

Goal : To protect against electrical hazards

•Do not make adjustments to the product unless an authorized person is

present.

•There is a risk of presence of AC voltage even if the mains power is no longer

connected.

•Switch off and disconnect the UPS from the mains power before removing the

cover(s).

•Disconnect EBM and the internal batteries before removing the cover(s)

•To avoid injury, do not touch any connections or components when the UPS is

turned on.

•Discharge battery input capacitors with discharge tool as below figure before

disassembling PSDR or any internal connection wires

Discharge

Bat

capacitor

W1 W2

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