Eaton MBP11K208 Bedienungsanleitung

ENGLISH

HotSwap MBP

Maintenance Bypass

MBP6K208

MBP11K208

Installation

and user manual

Service and support:

Call your local service representative

SK-90610-Y4_EN

Page 2 SK-90610-Y4_EN

Special symbols

The following are examples of symbols used on the Hotswap MBP to alert you to important

information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

Important instructions that must always be followed.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE)

in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Information, advice, help.

Refer to the user manual of UPS.

SAVE THESE INSTRUCTIONS. This manual contains important instructions

that should be followed during installation and maintenance of the MBP and UPS.

The Hotswap MBP models that are covered in this manual are intended for installation

in an environment within 0 to 40°C, free of conductive contaminant.

This equipment has been tested and found to comply with Class A UPS,pursuant to Part 15 of the FCC

Rules.These limits are designed to provide reasonable protection against harmful interference when the

equipment is operated in a commercial environment.This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this equipment in a residential area is likely

to cause harmful interference in which case the user will be required to correct the interference at his own

expense.

Certication standards (in use with UPS)

pSafety: IEC/EN 62040-1 / Ed.1: 2008.

UL 1778 4th edition

pEMC: IEC 62040-2 / Ed.2: 2005

EN 62040-2 / Ed.2: 2006

FCC part 15 Class A.

pPerformance: IEC/EN 62040-3 / Ed.2.0: 2011.

pIEC 61000-4-2 (ESD): level 3.

pIEC 61000-4-3 (Radiated eld): level 3.

pIEC 61000-4-4 (EFT): level 4.

pIEC 61000-4-5 (Fast transients): level 4.

pIEC 61000-4-6 (Electromagnetic eld): level 3.

pIEC 61000-4-8 (Conducted magnetic eld): level 4.

SAFETY INSTRUCTIONS

Page 3

SK-90610-Y4_EN

ENGLISH

Safety of persons

pThe system has its own power source when connected to the UPS (UPS battery). Consequently,

the power outlets may be energized even if the system is disconnected from the AC power source.

Dangerous voltage levels are present within the system.

It should be opened exclusively by qualied service personnel.

pThe product must be properly grounded, always connect the earth wire rst

Product safety

pThe MBP connection instructions and operation described in the manual must be followed

in the indicated order. Disconnection and overcurrent protection devices shall be provided by others

for AC in/out circuits.

pCAUTION - To reduce the risk of re, the unit connects only to a circuit provided with branch circuit

overcurrent protection (please refer to the UPS User Manual for current rating), in accordance with

the National Electric Code, ANSI/NFPA 70 (US installations only).

The upstream circuit breaker must be easily accessible.

The unit can be disconnected from AC power source by opening this circuit breaker, and if still

connected to UPS, by previously shutting down the UPS (refer to the UPS User Manual)

pCheck that the indications on the rating plate correspond to your AC powered system and to the

actual electrical consumption of all the equipment to be connected to the system.

pNever install the system near liquids or in an excessively damp environment.

pNever let a foreign body penetrate inside the system.

pNever expose the system to direct sunlight or source of heat.

pIf the system must be stored prior to installation, storage must be in a dry place.

pThe admissible storage temperature range is -15ºC to +60ºC.

Special precautions

pThe Hotswap MBP is designed to work with approved EATON UPS (contact your Eaton reseller for

more information)

pAll repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY.

There are NO USER SERVICEABLE PARTS inside the MBP.

SAFETY INSTRUCTIONS

Page 4 SK-90610-Y4_EN

1. Introduction....................................................................................... 5

1.1 Environmental protection...................................................................................................5

2. Presentation ...................................................................................... 6

2.1 Standard positions .............................................................................................................6

2.2 Description / Panels...........................................................................................................8

3. Installation ........................................................................................ 9

3.1 Inspecting the equipment..................................................................................................9

3.2 Unpacking the MBP...........................................................................................................9

3.3 Checking the accessory kit................................................................................................9

3.4 Mechanical Mounting ...................................................................................................... 10

3.5 Installation requirements ................................................................................................. 10

4. Power cables connection ................................................................11

4.1 MBP6K208 ...................................................................................................................... 11

4.2 MBP11K208..................................................................................................................... 12

5. Operations....................................................................................... 14

5.1 UPS start-up with HotSwap MBP.................................................................................... 14

5.2 UPS replacement with HotSwap MBP ............................................................................ 15

5.3 UPS maintenance with HotSwap MBP ........................................................................... 17

6. Specifications.................................................................................. 18

Contents

Page 5

SK-90610-Y4_EN

ENGLISH

1. Introduction

Thank you for selecting an EATON product to protect your electrical equipment.

The HotSwap MBP range has been designed with the utmost care.

We recommend that you take the time to read this manual to take full advantage of the many features

of your MBP (Maintenance Bypass).

Before installing your HotSwap MBP with your UPS, please read rst the safety instructions.

Then follow the indications in this manual, which completes the UPS Installation and User Manual.

To discover the entire range of EATON products, we invite you to visit our web site at www.eaton.com/

powerquality or contact your EATON representative.

1.1 Environmental protection

EATON has implemented an environmental-protection policy.

Products are developed according to an eco-design approach.

Substances

This product does not contain CFCs, HCFCs or asbestos.

Packing

To improve waste treatment and facilitate recycling, separate the various packing components.

pThe cardboard we use comprises over 50% of recycled cardboard.

pSacks and bags are made of polyethylene.

pPacking materials are recyclable and bear the appropriate identication symbol 01

PET

Materials Abbreviations Number in 01

PET

the symbols

Polyethylene terephthalat PET 01

High-density polyethylene HDPE 02

Polyvinyl chloride PVC 03

Low-density polyethylene LDPE 04

Polypropylene PP 05

Polystyrene PS 06

Follow all local regulations for the disposal of packing materials.

End of life

EATON will process products at the end of their service life in compliance with local regulations. EATON

works with companies in charge of collecting and eliminating our products at the end of their service life.

Product

The product is made up of recyclable materials.

Dismantling and destruction must take place in compliance with all local regulations concerning waste.

At the end of its service life, the product must be transported to a processing center for electrical and

electronic waste.

Page 6 SK-90610-Y4_EN

2. Presentation

The Eaton® HotSwap MBP module makes it possible to service or even replace the UPS without affecting

the connected loads (HotSwap function).

You can safely eliminate the effects of UPS maintenance and guard the integrity of your equipment.

Providing outstanding reliability, the Eaton HotSwap MBP unique benets include:

pEasy and fast connection to UPS due to Input/Output and signal “all in one” patented connector

(Hotswap MBP 5/6kVA range)

p“make before break” feature to allow full servicing (electrical power continuity) when switching from

UPS position to Bypass (and vice versa)

pCommunication feature with UPS*: detection of MBP connection and switch position (Normal or Bypass)

(* works only with some approved EATON UPS - contact your Eaton reseller for more information)

pLoad connection by both terminal blocks and NEMA outlets (30 A L6-30R)

pAdjustable 19’’ Rack kit and multiple positionsTower installation kit provided

pBacked by worldwide agency approvals.

2.1 Standard positions

MBP6K208

Tower installation

Rack installation Wall mounting

Page 7

SK-90610-Y4_EN

ENGLISH

2. Presentation

MBP11K208

Tower installation

Rack installation Wall mounting

Description Weight

(lb/kg)

Dimensions (inch/mm)

D x W x H

MBP6K208 5.5 / 2.5 4.3 x 7.0 x 5.1 / 110 x 177 x 130

MBP11K208 13.7 / 6.2 8.7 x 13.2 x 5.1 / 220 x 336 x 130

Page 8 SK-90610-Y4_EN

2. Presentation

2.2 Description / Panels

The HotSwap MBP has a manual Bypass rotary switch with two positions:

pUPS the load is supplied by the UPS

pBypass the load is supplied directly by the AC power source

2 lights indicate the Hotswap MBP power status:

p"UPS supply" green light: when active, the UPS output is available, the Bypass switch can be safely

turned to UPS position

p"Bypass mode" red light: when active, indicates that the Hotswap MBP is on "Bypass mode" (Bypass

switch turned to Bypass position)

Normal AC source switch

Allow to safely switch off the AC source of the UPS, for UPS maintenance / replacing

MBP status detection:

A signal cable, with RJ11 connector to plug to the UPS, allows the communication to the UPS to manage

the MBP status, and the indication on UPS display panel of both following status:

pMBP connection to UPS

pBypass switch position

Check the UPS user manual to check the compatibility of this feature, or contact Eaton reseller for more

information

MBP6K208

5 34

167 2

MBP11K208

6 1 4 3

298 57

(1) Input/Output terminal blocks

(2) Input/Output terminal blocks for

connection to the UPS

(3) Normal AC source switch

(4) Signal cable for MBP detection to

the UPS

(5) Manual Bypass switch

(6) (3) 30A outlets

(7) 30A circuit breaker

(8) UPS supply green light

(9) "Bypass" mode red light

(1) Input/Output terminal blocks

(2) Normal AC source switch

(3) Input/Output/MBP-Detection

connector to the UPS

(4) Manual Bypass switch

(5) (2) 30A outlets

(6) UPS supply green light

(7) "Bypass" mode red light

Page 9

SK-90610-Y4_EN

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3. Installation

3.1 Inspecting the equipment

If any equipment has been damaged during shipment, keep the shipping cartons and packing materials

for the carrier or place of purchase and le a claim for shipping damage. If you discover damage after

acceptance, le a claim for concealed damage.

To le a claim for shipping damage or concealed damage:

1) File with the carrier within 15 days of receipt of the equipment;

2) Send a copy of the damage claim within 15 days to your service representative.

3.2 Unpacking the MBP

Unpack the equipment and remove all the packing materials and shipping carton.

Discard or recycle the packaging in a responsible manner, or store it for future use.

Place the cabinet in a protected area that has adequate airow and is free of humidity, ammable gas,

and corrosion.

Packing materials must be disposed of in compliance with all local regulations concerning waste.

Recycling symbols are printed on the packing materials to facilitate sorting.

3.3 Checking the accessory kit

pVerify that the following additional items are included with the MBP:

MBP6K208

(1) Input/Output UPS cord set

(2) (2) cable glands

(3) Rack kit for 19-inch enclosures

(4) Fixation kit for Rack mounting

(including square nuts ans

screws)

(5) Tower and wall mouting kit

(including 2 ears and screws)

(6) Installation and user manual

MBP11K208

(1) MBP I/O cover

(2) MBP I/O "UPS connection" cover

(3) (2) conduits with internal wires

for UPS Input/Output connection

(4) (4) conduit fittings

(5) Fixation kit for MBP I/O covers

(including screws)

(6) Rack kit for 19-inch enclosures

(7) Fixation kit for Rack mounting

(including square nuts and

screws)

(8) Tower and wall mounting kit

(including 2 ears and screws)

(9) Installation and User manual

Page 10 SK-90610-Y4_EN

3.4 Mechanical Mounting

pMount the MBP (on the UPS, on the EBM, in the rack or on the wall), see 2.1.

3.5 Installation requirements

Recommended protective devices and cable cross-sections

1. Recommended upstream protection

Refer to the UPS User Manual for circuit breaker current rating.

The circuit breaker has to be installed upstream the MBP Normal AC source.

2. Recommended cable cross-sections

3. Installation

Terminal

position

Wire

function

Terminal wire

size rating

Minimum input wire

size rating

Tightening

torque

MBP6K208

L1 Phase

0.5-10 mm2

(20-8 AWG)

6 mm2(10 AWG) 105°C

10 mm2(8 AWG) 75°C 10 lb in

L2 Phase

Ground

MBP11K208

with

8kVA UPS

L1 Phase

4-25 mm2

(12-4 AWG)

10 mm2(8 AWG) 105°C

16 mm2(6 AWG) 75°C 18 lb in

L2 Phase

Ground

MBP11K208

with

11kVA UPS

L1 Phase

4-25 mm2

(12-4 AWG)

16 mm2(6 AWG) 90°C

25 mm2(4 AWG) 75°C 18 lb in

L2 Phase

Ground

Copper wire, solid or stranded.

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