Eaton Powerware 9155 Bedienungsanleitung

Eaton®Bypass Power Module (BPM)

User’s Guide

For use with the following:

lEaton 9155 UPS (8–15 kVA)

lEaton 9170+ UPS (3–18 kVA)

lEaton 9PX Split-Phase UPS (6–10 kVA)

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk

of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's

manual for additional information, such as important operating and

maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS

batteries in the trash. This product contains sealed, lead-acid batteries and

must be disposed of properly. For more information, contact your local

recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or

electronic equipment (WEEE) in the trash. For proper disposal, contact your

local recycling/reuse or hazardous waste center.

Eaton is a registered trademark of Eaton. All other trademarks are properties of their respective companies.

any way without the express written approval of Eaton.

Table of Contents

Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality i

Table of Contents

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Bypass Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Bypass Power Module Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Rackmount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

125A BPM Rackmount Hardwired Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

30A Linecord Input BPM Rackmount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wallmount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Wallmount Hardwired BPM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

30A Wallmount Linecord BPM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Input Current and Wire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Signal Wire Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

No Break Transfer from UPS Mode to Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Lock-out/Tag-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

No Break Transfer from Service Bypass to UPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Rear Panel Outlet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table of Contents

ii Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality

Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality 1

Chapter 1 Introduction

The Eaton®Bypass Power Module (BPM) is designed to be a maintenance bypass switch that also contains

flexible output power distribution and mounting options. The BPM is a bypass module that can be used with a

variety of Eaton UPS models including the 9170+, 9155, and 9PX SP.

The BPM provides added reliability to Eaton uninterruptable power supply (UPS) systems by ensuring

seamless, uninterrupted, no-break transfer as well as a lock-out/tag-out (LOTO) feature to ensure the greatest

safety for UPS technicians and electricians. The BPM also offers output distribution in order to simplify wiring

in a rackmount IT environment, potentially removing the need for a panelboard, breakers, and conduit for

distribution.

Although the BPM is designed to be safe, the bypass can carry high levels of voltage and current. The BPM

should only be operated by an experienced user, familiar with UPS behavior and functionality. Installation for

models requiring hardwire connections should be performed by a qualified electrician following local electrical

codes. Please refer to the installation chapter of your UPS manual for the BPM wiring diagram.

Bypass Overview

The BPM has three operating positions (see Table 1). Failure to understand the correct bypass sequence and

position may cause the critical load to be dropped. Consider both the operating state of the UPS and the BPM

when protecting your critical loads.

NOTE In the UPS or LINE position, AC input power is still connected to the input terminals

inside the UPS.

Introduction

2 Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality

Table 1. BPM Positions

Switch

Position Description

UPS The normal operating state of the system occurs when the BPM switch is in the

UPS position. Utility power is fed to the bypass, where power is then fed to the

UPS. The UPS provides critical battery backup and power conditioning and power

is then fed back to the bypass switch and then the critical load.

LINE When the switch is in the LINE position, utility power is directly connected to the

critical load and the output of the UPS is disconnected. In this state the UPS

remains powered, which is often beneficial for troubleshooting, obtaining logs, or

updating firmware.

SERVICE Like the LINE position, the SERVICE position connects the load directly to AC

input power and disconnects UPS output; however, because SERVICE also

disconnects AC input from the UPS, this is the appropriate position for UPS

maintenance or repair. In the SERVICE position, the UPS can be completely

removed from the system.

Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality 3

Chapter 2 Installation

This chapter explains:

lDimensions

lRack Installation

lWallmount Installation

lInput Current and Wiring Ratings

lSignal Wire Routing

WARNING

Risk of electrical shock. Only qualified service personnel (such as a licensed electrician) should

perform the electrical installation.

CAUTION

To prevent electrical shock or damage to the equipment, verify that the Eaton UPS is OFF before

you remove the entrance panel. The circuit breaker or disconnect switch must also be off at the AC

input service panel. Also, turn OFF the AC disconnect and bypass switches before you connect

any wires to the bypass switch terminal strip.

Installation

4 Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality

Bypass Power Module Dimensions

Figure 1 shows the dimensions of the Bypass Power Module (BPM) in millimeters (inches).

Figure 1. BPM Dimensions (in millimeters)

0.0

130.1

(5.1)

603

(23.7)

663

(26.1)

440

(17.3)

Installation

Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality 5

Rackmount Installation

125A BPM Rackmount Hardwired Installation

CAUTION

lThe BPM distributes high density power in a small form factor.

lRead the complete installation procedure before beginning any electrical wiring.

To install the BPM in a rack:

1. Install the 4-post rail kit included with the BPM (see Figure 2).

Figure 2. Install Rail Kit

2. Place the BPM on the rails and push the BPM into the rack.

Verify that the breakers are facing the front of the rack and the BPM wiring terminals are facing the rear of

the rack.

3. Push the BPM past the back of the rack to allow access to the rear wire access-point covers and the wire

access panel cover (see Figure 3).

Figure 3. Push BPM into the Rack

4. Remove the wire access-point covers (see Figure 4).

)

Figure 4. Remove the Wire Access-Point Covers

Installation

6 Eaton Bypass Power Module (BPM) User’s Guide P-164000628—Rev 2 www.eaton.com/powerquality

5. Remove the access panel cover (see Figure 5).

Figure 5. Remove the Access Panel Cover

6. To wire the BPM, see “Signal Wire Routing” on page 11.

7. After wiring is complete, replace the covers removed in Step 4 and Step 5.

8. Push the BPM past the front of the rack to allow access for the mounting ears installation.

9. Install the mounting ears to the BPM using the provided screws (see Figure 6).

Figure 6. Install the Mounting Ears

10. Push the BPM into the rack and secure the mounting ears to the rack using the provided screws (see

Figure 7).

Figure 7. Secure the BPM to the Rack

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