Eaton Powerware 9390 Bedienungsanleitung

Powerware 9390 UPS Sidecar

Installation and Operation Manual

For use with 40–80 kVA and 100–160 kVA UPS Models

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and

batteries. Please read all instructions before operating the equipment and save this manual for future reference.

Consignes de sécurité

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES

Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

the express written approval of Eaton Corporation.

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com i

Table of Contents

1 Introduction 1-1...........................................................................

1.1 Configurations 1-1........................................................................................

1.2 Using This Manual 1-4.....................................................................................

1.3 Conventions Used in This Manual 1-5..........................................................................

1.4 Safety Warnings 1-6.......................................................................................

1.5 For More Information 1-6...................................................................................

1.6 Getting Help 1-7..........................................................................................

Section I – Installation

2 Installing the UPS Sidecar 2-1...............................................................

2.1 Installation Plan and Unpacking 2-1............................................................................

2.2 Preliminary Installation Information 2-1.........................................................................

2.3 UPS Sidecar Installation – Maintenance Bypass Configuration 2-1......................................................

2.3.1 Installing the UPS Cabinet with UPS Sidecar 2-1..............................................................

2.3.2 Installing Maintenance Bypass Power Wiring 2-1.............................................................

2.4 UPS Sidecar Installation – Parallel Redundant Configuration 2-4.......................................................

2.4.1 Line-up-and-Match Parallel Redundant Installation 2-4..........................................................

2.4.2 Installing Line-up-and-Match Parallel Redundant Power Wiring 2-7.................................................

2.4.3 Standalone Parallel Redundant Installation 2-8...............................................................

2.4.4 Installing Standalone Parallel Redundant Power Wiring 2-9......................................................

2.4.5 Installing UPS Sidecar TB1 Interface Connections 2-10...........................................................

2.5 Initial Startup 2-10.........................................................................................

2.6 Completing the Installation Checklist 2-10........................................................................

Section II – Operation

3 Understanding Operation 3-1................................................................

3.1 Maintenance Bypass Configuration 3-1.........................................................................

3.1.1 UPS Mode 3-1......................................................................................

3.1.2 Maintenance Bypass Mode with UPS Sidecar 3-2.............................................................

3.2 Parallel Redundant Configuration 3-2...........................................................................

4 UPS Sidecar Features, Controls, and Operation 4-1...............................................

4.1 UPS Sidecar Standard Features 4-1............................................................................

4.1.1 Maintenance Bypass Configuration 4-1.....................................................................

4.1.2 Parallel Redundant Configuration 4-1......................................................................

4.1.3 Customer Interface 4-1................................................................................

4.1.4 Installation Features 4-1...............................................................................

4.1.5 Expansion 4-1.......................................................................................

4.2 Options 4-1.............................................................................................

4.2.1 Bypass Input Breaker (BIB) 4-1...........................................................................

4.2.2 Rectifier Input Breaker (RIB) 4-2..........................................................................

4.2.3 System Load Breaker (SLB) 4-2...........................................................................

4.3 Symbols 4-2.............................................................................................

4.4 UPS Sidecar Controls 4-3...................................................................................

TABLE OF CONTENTS

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com

4.5 UPS Sidecar Operation – Maintenance Bypass Configuration 4-13.......................................................

4.5.1 Using the UPS when a UPS Sidecar is Installed 4-13............................................................

4.5.2 Transferring the UPS to Maintenance Bypass 4-13..............................................................

4.5.3 Transferring the UPS from Maintenance Bypass 4-14............................................................

4.6 UPS Sidecar Operation – Parallel Redundant Configuration 4-15........................................................

4.7 Maintaining the UPS Sidecar 4-15..............................................................................

4.8 Product Specifications 4-15...................................................................................

5 Warranty 5-1.............................................................................

6 Installation Information A-1..................................................................

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com iii

List of Figures

Figure 1-1. Powerware 9390 UPS (40–80 kVA) with UPS Sidecar 1-2..................................................

Figure 1-2. Powerware 9390 UPS (100–160 kVA) with UPS Sidecar 1-3.................................................

Figure 2-1. 80 kVA UPS with UPS Sidecar 2-3...................................................................

Figure 2-2. Typical Line-up-and-Match Parallel Redundant System (80 kVA System Shown) 2-4................................

Figure 2-3. UPM 1 to UPM 2 Joining Brackets 2-6................................................................

Figure 2-4. Typical Standalone Parallel Redundant System (80 kVA System Shown) 2-8.....................................

Figure 3-1. Path of Current Through the UPS Sidecar in UPS Mode 3-1.................................................

Figure 3-2. Path of Current Through the UPS Sidecar in Maintenance Bypass Mode 3-2.....................................

Figure 4-1. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 480/480V with MBP and MIS 4-4.........................

Figure 4-2. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 480/480V with Optional BIB and RIB 4-5....................

Figure 4-3. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 208/208V and 80/40, 80/50, 80/60,

80/80 kVA and 120/100 and 120/120 kVA, 480/480V with MBP and MIS 4-6.........................................

Figure 4-4. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 208/208V and 80/40, 80/50, 80/60,

80/80 kVA and 120/100 and 120/120 kVA, 480/480V with Optional BIB and RIB 4-7....................................

Figure 4-5. UPS Sidecar Controls (Bypass) – 80/40, 80/50, 80/60, 80/80 kVA, 208/208V and

160/100, 160/120, and 160/160 kVA, 480/480V with MBP and MIS 4-8.............................................

Figure 4-6. UPS Sidecar Controls (Bypass) – 80/40, 80/50, 80/60, 80/80 kVA, 208/208V and

160/100, 160/120, and 160/160 kVA, 480/480V with Optional BIB and RIB 4-9........................................

Figure 4-7. UPS Sidecar Controls (Parallel Redundant) – 40/20, 40/30, 40/40 kVA, 480/480V with MOBs and Optional SLB 4-10.........

Figure 4-8. UPS Sidecar Controls (Parallel Redundant) – 40/20, 40/30, 40/40 kVA, 208/208V and

80/40, 80/50, 80/60, 80/80 kVA and 120/100, and 120/120 kVA, 480/480V with MOBs and Optional SLB 4-11..................

Figure 4-9. UPS Sidecar Controls (Parallel Redundant) – 80/40, 80/50, 80/60, 80/80 kVA, 208/208V

and 160/100, 160/120, and 160/160 kVA, 480/480V with MOBs and Optional SLB 4-12..................................

LIST OF FIGURES

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com

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EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com 1-1

Chapter 1 Introduction

The Eaton®Powerware®9390 UPS Sidecar is designed for use with the Powerware

9390 80 kVA 208/208V and 480/480V and 160 kVA 480/480V three-phase

uninterruptible power systems (UPSs). The UPS Sidecar provides maintenance

bypass or tie cabinet functions with the following custom configurable features,

enabling adaptation and expansion without costly electrical rework:

SMaintenance Bypass Configuration – Maintenance Bypass (MBP) and Maintenance

Isolation (MIS) breakers enable power to completely bypass the UPS power

module. The UPS module can then be safely serviced or replaced, without

interrupting power to critical systems. An optional Bypass Input Breaker (BIB) and

Rectifier Input Breaker (RIB) provide a single wiring point input to the UPS and a

convenient method for removing power from the UPS when using the

maintenance bypass to supply the load.

SParallel Redundant Configuration – Module Output Breakers (MOBs) 1 and 2

enable two UPS modules to be paralleled together for redundancy. An optional

System Load Breaker (SLB) provides output control to the critical load for the

whole system.

The UPS Sidecar is attached to and directly integrated with the UPS cabinet and has

safety shields behind the removable front panel for hazardous voltage protection. The

UPS Sidecar matches the UPS cabinet in style and color. Figure 1-1 shows the

Powerware 9390 UPS (40–80 kVA) with the UPS Sidecar and Figure 1-2 shows the

Powerware 9390 UPS (100–160 kVA) with the UPS Sidecar.

1.1 Configurations

The following UPS Sidecar configurations are possible:

SUPS Sidecar with MBP and MIS

SUPS Sidecar with MBP, MIS, and BIB

SUPS Sidecar with MBP, MIS, BIB, and RIB

SUPS Sidecar with MOB 1 and MOB 2

SUPS Sidecar with MOB 1, MOB 2, and SLB

Figure

INTRODUCTION

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com

1-2

Figure 1-1. Powerware 9390 UPS (40–80 kVA) with UPS Sidecar

INTRODUCTION

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com 1-3

Figure 1-2. Powerware 9390 UPS (100–160 kVA) with UPS Sidecar

INTRODUCTION

EATON Powerware®9390 UPS Sidecar Installation and Operation Manual S164201586 Rev E www.powerware.com

1-4

1.2 Using This Manual

This manual describes how to install and operate the Powerware 9390 UPS Sidecar.

Read and understand the procedures described in this manual to ensure trouble-free

installation and operation.

The information in this manual is divided into the sections and chapters listed. At a

minimum, Chapters 1, 2, and 4 should be examined. Read through each procedure

before beginning the procedure.

SChapter 1, “Introduction” – provides a brief description of the UPS Sidecar, a

description of the content of each chapter, text conventions used in the manual,

safety warnings, and reference information.

Section I, Installation

SChapter 2, “Installing the UPS Sidecar” – describes how to install and wire the UPS

Sidecar.

Section II, Operation

SChapter 3, “Understanding Operation” – provides information on how the UPS Sidecar

works.

SChapter 4, “UPS Sidecar Features, Controls, and Operation” – describes the standard and

optional UPS Sidecar features, the UPS Sidecar controls, and how to use the UPS

Sidecar.

SAppendix A, “Installation Information” – contains important information on wiring

requirements and recommendations, and important diagrams of the cabinets’

mechanical details and electrical access.

SWarranty – provides the Eaton warranty for this product.

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