Eddyfi Ectane 2 Bedienungsanleitung

User’s Guide

iii

General Precautions

Before turning on the instrument, carefully read the instructions contained in

this manual.

Keep this manual in a safe place for future reference.

Carefully follow the installation and operation procedures.

Respect safety warnings on the instrument and in this manual.

The Ectane®2 should only be used by qualified personnel.

When carrying the Ectane 2, it is the user’s responsibility to make sure that

the safety precautions used are in accordance with the local department of

transportation’s (or equivalent governing body) rules and regulations.

The electrical plug shall only be inserted in a power outlet providing a

protective earth contact. You must not negate the protective action by using an

extension cord (power cable) without a protective conductor (grounding).

Grounding one conductor of a two-conductor outlet is not sufficient protection.

The instrument must only be connected to a power source corresponding to the

type indicated on the rating plate.

If the equipment is used in a manner not specified by Eddyfi NDT, Inc., the

protection provided on the equipment may be rendered ineffective.

Do not install substitute parts or perform any unauthorized modification to the

instrument.

Service instructions, when applicable, are for trained service personnel only.

To avoid dangerous electric shock, do not perform any service unless qualified

to do so. For any problem or question regarding this instrument, contact

Eddyfi NDT, Inc., or an authorized Eddyfi NDT, Inc. representative.

Battery Charger Precautions

Note The battery charger is optional.

Do not expose the battery charger or its power supply to water or liquids. The

charger case is not sealed.

Do not open the battery charger or power supply case. They contain no user-

serviceable parts.

Do not cover the fan exhaust or obstruct airflow; this would cause overheating.

Use only the included power supply and observe terminal polarity.

Place the charger away from external heat sources.

Marking and Symbols

The following symbols can appear on the instrument, and pertain to safety

regulations that should be followed carefully.

The exclamation mark label is used as a general warning sign. It

indicates that you should refer to this user manual to obtain the

information necessary to ensure the proper protection of the instrument

and its users.

The lightning flash with arrowhead label is used as a high voltage sign.

It indicates the presence of hazardous voltages (within the product

enclosure or accessible externally) that can be of sufficient magnitude to

constitute a risk of electric shock to persons. Always refer to the user

manual to ensure proper protection and safe practices.

The RoHS Compliant symbol signifies that this product complies with

RoHS directive 2002/95/EC. This directive prohibits the use of lead,

mercury, cadmium, hexavalent chrome, polybrominated biphenyl (PBB),

or polybrominated diphenyl ether (PBDE) in certain classes of electrical

and electronic units as of July 1, 2006.

The “Crossed-Out Wheeled Bin” label is a reminder to dispose of this

product in accordance with local WEEE regulations. This electronic

instrument was manufactured according to high quality standards to

ensure safe and reliable operation when used as stated in this manual.

Due to its nature, this instrument may contain small quantities of

substances known to be hazardous to the environment or to human

health if released in the environment. For this reason, Waste Electrical

and Electronic Equipment (commonly known as WEEE) should never be

disposed of in the public waste stream.

Calibration and Warranty Seals

Calibration and warranty seals are hidden under the Ectane 2’s front-left bumper

to prevent accidental damages.

Important Broken seals void the calibration certification and product warranty.

Safety Indications

The purpose of the various safety indications in this manual are meant to ensure

operator safety and instrument integrity.

Important The Important indication calls attention to important information or information

essential to completing a task.

Note The Note calls attention to an operating procedure, practice, or the like that

requires special attention. A Note also indicates related, parenthetical information

that is useful, but not essential.

WARNING! The Warning sign indicates a hazard. It calls attention to a procedure,

practice, or the like, which, if not correctly performed or adhered to, can

result in personal injury.

Do not proceed beyond a Warning sign until the indicated conditions are fully

understood and met.

CAUTION The Caution sign indicates a hazard. It calls attention to a procedure, practice,

or the like that, if not correctly performed or applied, can result in material

damage or loss of data.

Do not proceed beyond a Caution sign until the indicated conditions are fully

understood and met.

Typographical Conventions

The various typographical conventions used in this document are explained below

and were designed to standardize and simplify the look and feel of this document.

Italic



An italic typeface is used to indicate emphasis on a specific word or phrase (i.e.,

This options should never be selected.)

Bold

A bold typeface is used to indicate the name of a menu item or a named user-

interface element (i.e., the File menu, the Options button, etc.) Generally, items

in bold typeface are capitalized to reflect the capitalization used on screen.

SMALL CAPITALS

Small capitals are generally used when reference is made to inscriptions found

“as is” on an instrument (buttons, connectors, indicator lights, etc.)

Table of Contents

General Precautions ...................................................................................................................... iii

Battery Charger Precautions ......................................................................................................... iii

Marking and Symbols ................................................................................................................... iv

Calibration and Warranty Seals ..................................................................................................... iv

Safety Indications .......................................................................................................................... v

Typographical Conventions ............................................................................................................ vi

Table of Contents ......................................................................................................................... vii

Introducing the Ectane 2 ......................................................... 1

Presentation .................................................................................................................................. 2

What is in the Box .................................................................................................................... 2

Instrument Description ............................................................................................................. 3

Ground Connector .......................................................................................................................... 8

Battery Compartment ..................................................................................................................... 9

Preparing the Instrument ...................................................... 11

Setting Up the Instrument ............................................................................................................ 12

Connection Configurations ..................................................................................................... 13

Starting the Instrument ................................................................................................................ 15

Understanding Indicators ............................................................................................................. 15

Power Indicators .................................................................................................................... 15

Battery Indicators ................................................................................................................... 16

Connection Indicators ............................................................................................................ 19

Managing Batteries ............................................................... 21

General ........................................................................................................................................ 22

Charging the Batteries ................................................................................................................. 22

Battery Charger LED Status Indicator ..................................................................................... 23

Removing the Batteries ................................................................................................................ 24

Hot-Swapping Batteries ......................................................................................................... 25

Battery Indicators ......................................................................................................................... 25

Connector References ........................................................... 27

EXTENDED ET Connector (41 pins) .................................................................................................. 28

RFT/NFT/MFL Connector (19 pins) ................................................................................................ 31

ECT BOBBIN Connector (4 pins) ...................................................................................................... 33

ENCODERS Connector (18 pins) ....................................................................................................... 34

Table of Contents

viii

Table of Contents

IRIS Connector ............................................................................................................................. 36

EDDY CURRENT ARRAY Connectors ................................................................................................... 36

Ethernet Connector ...................................................................................................................... 37

Specifications ........................................................................ 39

General ....................................................................................................................................... 40

System .................................................................................................................................. 40

Power Requirements ............................................................................................................. 40

Environmental Conditions ...................................................................................................... 41

Housing ................................................................................................................................. 41

Ethernet Cable ....................................................................................................................... 41

Motor Drive for Rotating Probes ............................................................................................. 42

Current Source for Saturation Probes ..................................................................................... 42

Inspection Techniques ................................................................................................................. 43

Eddy Current Testing (ECT) .................................................................................................... 43

Eddy Current Array (ECA) ....................................................................................................... 44

Remote/Near-Field Testing (RFT/NFT) ................................................................................... 44

Magnetic Flux Leakage (MFL) ................................................................................................ 45

Internal Rotary Inspection System (IRIS) ................................................................................. 45

Maintenance & Troubleshooting ............................................. 47

Preventive Maintenance .............................................................................................................. 48

Cleaning the Instrument ........................................................................................................ 48

Calibrating Batteries .................................................................................................................... 49

Troubleshooting ........................................................................................................................... 49

Firmware Corruption .............................................................................................................. 49

Accessories ............................................................................ 51

Protective Caps ........................................................................................................................... 52

Adapters and Connectors ............................................................................................................ 52

Battery Charger and Batteries ...................................................................................................... 52

Remote Control ........................................................................................................................... 52

Warranty, Trademarks, Copyrights ......................................... 53

Limited Warranty ......................................................................................................................... 54

Trademarks ................................................................................................................................. 54

Copyrights ................................................................................................................................... 55

Introducing

the Ectane 2

Chapter 1: Introducing the Ectane 2 Presentation

Presentation

Eddyfi’s innovative Ectane®2 unleashes the full potential of electromagnetic

testing (ET) technologies for surface and tube inspection. This high-performance

ET data acquisition system offers the following top-of-the line key features:

Light, rugged, portable, and sealed

SmartMUX™: integrated, universal, and programmable array multiplexer for

up to 256 elements

Multitechnology for tube inspections: ECT, RFT, NFT, MFL, ECA, and IRIS1

ultrasound technology

Battery power and backup for flexibility and 100 % uptime

Plug-and-play connectivity—no more BootP

Standard connectors

The Ectane 2 is controlled by a computer running Microsoft Windows®XP or

Windows®7 and Eddyfi’s Magnifi®software. This computer is referred to as the

workstation in this document. For details about Magnifi, refer to its user’s guide.

What is in the Box

All Ectane 2s come with the following standard accessories:

Two, high-capacity batteries

One power adapter (100 V–240 V)

Power cords (one for North America, one for Europe)

Ballistic nylon shoulder strap

High-quality shielded Ethernet cable

DVD containing the user’s guide

Transport case

1. Patent pending

Presentation

Instrument Description

At this time, the Ectane 2 is available in 11 different configurations. Numbers

after the model’s name indicate the maximum number of available channels with

this instrument. The RNM option indicates RFT, NFT, and MFL capabilities. The

I option indicates IRIS capabilities.

Available configurations are:

Ectane 2 E

Ectane 2 E64

Ectane 2 E128

Ectane 2 E256

Ectane 2 I

Ectane 2 ERNM

Ectane 2 ERNMI

Ectane 2 E64RNM

Ectane 2 E64RNMI

Ectane 2 E128RNM

Ectane 2 E128RNMI

Front Plate Descriptions

The Ectane 2 comes with one of eight different front plates:

Ectane 2 E (without SmartMUX)

Ectane 2 E64 and E128

Ectane 2 E256

Ectane 2 I

Ectane 2 ERNM (without SmartMUX)

Ectane 2 ERNMI (without SmartMUX)

Ectane 2 E64RNM and E128RNM

Ectane 2 E64RNMI and E128RNMI

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