Electronics TSP-M Bedienungsanleitung

IM0124!2018-04!

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Table!of!Contents!

Description!...................................................................................................................................................................!3!

General!Information!.....................................................................................................................................................!3!

Environment!.................................................................................................................................................................!3!

Control!Features!...........................................................................................................................................................!4!

Quick!Switch!From!MM!to!Inch!....................................................................................................................................!4!

Factory!Default!Settings!...............................................................................................................................................!4!

Measuring!the!Pre-Bow!of!a!New!(Unpeened)!Almen!Strip!.........................................................................................!5!

Measuring!the!Arc!Height!of!a!Peened!Almen!Strip!.....................................................................................................!6!

Changing!the!Batteries!.................................................................................................................................................!7!

Calibration!....................................................................................................................................................................!8!

Inspection!of!the!Gage!Head!........................................................................................................................................!8!

Digital!Indicator!Instruction!Manual!Information!........................................................................................................!9!

Computer!Interface!Device!Accessory!..........................................................................................................................!9!

Trouble!Shooting!the!Model!TSP-M!...........................................................................................................................!10!

Checking!or!Setting!the!Spindle!Starting!Position!......................................................................................................!11!

Contacting!Electronics!Inc.!.........................................................................................................................................!11!

Limited!Warranty!........................................................................................................................................................!12!

Appendix!.....................................................................................................................................................................!13!

Introduction!to!Correlation!..................................................................................................................................!13!

The!Almen!Strips!and!Correlation!Holder!.............................................................................................................!13!

Examples!of!Correlation!.......................................................................................................................................!14!

Graph&1&-&3.26&A&to&1.15&Mini&A&....................................................................................................................&15!

Graph&2&-&3.25&A&to&1.25&Mini&A&....................................................................................................................&16!

Graph&3&–&3.5&A&to&1.25&Mini&A,&3.26&A&to&1.15&Mini&A&..................................................................................&17!

Graph&4&-&5.79&A&to&2.40&Mini&A,&5.95&A&to&2.46&Mini&A&................................................................................&18!

Graph&5&-&5.95&A&to&2.46&Mini&A&....................................................................................................................&19!

Graph&6&-&6.09&A&to&2.40&Mini&A&....................................................................................................................&20!

Graph&7&-&12.08&A&to&5.68&Mini&A,&18.40&Mini&N&...........................................................................................&21!

Graph&8&-&12.32&A&to&4.93&Mini&A&..................................................................................................................&22!

Graph&9&-&12.08&A&to&5.68&Mini&A&..................................................................................................................&23!

Compilation!of!Correlation!Data!..........................................................................................................................!24!

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Description!

The!model!TSP-M!Almen!Gage!is!manufactured!to!the!specifications!of!SAE&J442&Test&Strip,&Holder&and& Gage&for&

Shot& Peening.! It! is! a! precision! device! used! for! measuring! the! curvature! of! a! metal! test! coupon! called! an! Almen!

mini-strip.!It!has!a!calibrated!electronic!digital!indicator!with!a!low-force!spindle!spring!to!provide!highly!accurate!

and!repeatable!measurements.!This!gage! will!provide!many! years!of!trouble-free!service! if!properly!maintained.!

The!gage!should!be!calibrated,!the!indicator!performance!should!be!tested,!and!the!support!platform!checked!for!

wear!annually!or!more!frequently!if!conditions!warrant.!!

The!gage!comes!with!two!(2)!batteries!with!a!life!expectancy!of!at!least!one!(1)!year.!The!batteries!can!be!easily!

replaced!without!loss!of!calibration.!

General!Information!

A!special!Zero!Block!(included)!will!set!the!digital!zero!reference.!

Environment!

The! indicator! is! built! to! withstand! severe! use.! It! has! a! gasket-sealed! case,! a! hard! crystal! display! window! and! a!

durable! stem! assembly! to! resist! most! dust! and! fluids.! The! gage! should! never! be! immersed! in! liquid! as! this! will!

cause!damage!to!the!unit.!The!seals!and!boots!should!be!regularly!inspected!to!prevent!contamination.!The!dust!

cap!for!the!electronic!4-pin!connector!should!always!be!in!place!whenever!an!output!cable!is!not!attached.!This!

will!prevent!damage!to!the!connector.!Please!respect!the!recommended!temperature!ranges!shown!below.!

Temperature!Range!

Storage:!

4°F!-!140°F!

-15.5°C!–!60°C!

Operation:!

60°F!-!90°F!

15.5°C!-!32°C!

The&magnetic&base&secures&the&&

Zero&Block&for&easy&access&

The&Zero&Block&on&the&

&magnetic&base&

The&Zero&Block&&

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Control!Features!

Three!red!control!buttons!on!the!display!perform!these!user!functions:!

•ZERO/ON:! Turns!the! unit! “ON”.! It! can! also! be! used! to! set! the! Spindle!

Starting!Position.!See!the!“Trouble!Shooting!the!Model!TSP-M”!section!for!

more!information!on!this!feature.!

•M/OFF:!This!button,!when!pushed!and!held!for!three!(3)!seconds,!turns!the!

unit!“OFF”.!!

•inch/mm:!Allows!the!selection!of!the!display!in!inches!or!millimeters.!

Quick!Switch!From!MM!to!Inch!

SAE!J442!requires!Almen!gage!indicators!to!have!a!resolution!of!0.001!mm;!therefore,!the!TSP-M!Almen!Gage!is!

factory!set!to!display!0.000!mm,!with!a!0.001!mm!resolution.!

Pressing!the! inch/mm!button,! changing!measurement!units! from!millimeters!to! inches,!results! in!a! five!(5)!digit!

display!(0.00000!inch)!with!a!resolution!of!0.00005!inch.!

If!a!display!of!only!four!(4)!digits!(0.0000)!in!inches!is!preferred,!use!the!following!steps!to!reprogram!the!indicator.!

1. Turn!on!the!TSP-M!by!pressing!ZERO/ON.!

2. Press!inch/mm!to!change!the!scale!to!inches!

3. Press!the!M/OFF!and!inch/mm!buttons!at!the!same!time!(M1!will!appear!on!the!bottom!left!of!the!display)!

4. Press!M/OFF!four!(4)!times!

5. Press!inch/mm!six!(6)!times!until!the!display!shows!0.0001!

6. Press!M/OFF!to!exit!the!programming!mode!

Factory!Default!Settings!

Indicator!Polarity!

The! indicator! should! be! in! the! Reverse! Measurement! Direction! mode! as! indicated! by! “R”! at! the! bottom! of! the!

display.!This!allows!for!positive!numbers!to!be!shown!on!the!display!as!the!indicator!extends!into!the!concave!arc!

of!the!Almen!strip.!If!the!“R”!is!not!shown,!see!the!“Trouble!Shooting!the!Model!TSP-M”!section!to!return!to!the!

Reverse!Measurement!Direction!Mode.!

Resolution!

Metric!mode!resolution!is!factory!set!to!three!(3)!decimal!places!(e.g.,!0.600!mm).!If!the!inch!mode!is!required,!the!

resolution! will!be! set!at! five!(5)!places!(e.g.,!0.00240!inch)!by!default.!See!the!“Quick! Switch!from! MM! to!Inch”!

section!above!to!change!the!resolution!to!only!four!(4)!places.!!

Red&control&buttons&

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

The&small&side&of&the&Zero&Block&is&placed&

on&the&gage.&The&reading&is&0.000&mm.&

Measuring!the!Pre-Bow!of!a!New!(Unpeened)!Almen!Strip!

The!following!steps!should!be!performed!on!the!standard!Almen!strips!and!the!mini-strips.!

1. Push!the!ZERO/ON!button!to!turn!the!gage!“ON”.!

2. Place! the! Zero! Block!on! the! gage! with! the! indicator! tip! touching! the! small!side!of! the! block.!Push! the!

ZERO/ON!button!to!achieve!0.000!mm!in!the!display.!!

3. Place!a! new! (unpeened)!Almen! strip!onto! the!measurement!position.! Be! sure! the! strip! touches! the! back!

posts!and!is!centered!between!the!end!posts.!!

4. Read!and!record!the!pre-bow!(also!called!flatness).!!

5. Turn!the!strip!over!and!measure!the!opposite!side.!If!the!reading!from!either!side!exceeds!the!specification!

value,!discard!the!strip.!(See!Table!1!for!common!examples!of!acceptable!pre-bow).!

Table!1.!Examples!of!common!industry!Almen!strip!requirements!for!maximum!pre-bow!of!unpeened!strip!

Specification!

Grade!

mm!

Inch!

AMS2432,!Shot!Peening,!Computer!Monitored!

A1-S™,!N1-S™!

±0.013!

±0.0005!

AMS2430,!Shot!Peening!

A-1™,!N-1™!

±0.025!

±0.0010!

J442,!Test!Strip,!Holder!and!Gage!for!Shot!Peening!

A-1™,!N-1™!

±0.025!

±0.0010!

MIL-S-13165!Shot!Peening!of!Metals!(Canceled)!

A-2™,!N-2™!

±0.038!

±0.0015!

An&unpeened&&

mini-strip&placed&on&

the&mini-strip&gage.&

An&unpeened&&

Standard&Almen&

strip&placed&on&the&

#2&Almen&gage.

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Measuring!the!Arc!Height!of!a!Peened!Almen!Strip!

The!following!steps!should!be!performed!on!the!standard!Almen!strips!and!the!mini-strips.!

Step!One!–!Zero!the!Almen!Gage!

1. Push!the!ZERO/ON!button!to!turn!the!gage!“ON”.!!

2. Place!the! Zero!Block! on! the! gage! with! the! indicator! tip! touching!

the!small!side.!Push!the!ZERO/ON!button!to!achieve!0.000!mm!in!

the!display.!

Step!Two!–!Perform!Pre-Bow!Compensation!

If!your!shot!peening!procedure,!such!as!process!development!or!system!

capability! studies,! requires! higher! intensity! accuracy,! pre-bow!

compensation! may! be! used.! This! technique! can! provide! an! additional!

reduction! in! process! uncertainty.! A! pre-bow! compensation!ensures!that!

only!the!net!difference!in!arc!height!of!a!peened!Almen!strip!is!plotted!on!

a!saturation!curve.!To!perform!pre-bow!compensation:!

1. Zero!the!Almen!gage!and!then!place!the!unpeened!Almen!strip!on!

the!gage!and!record!its!value.!!

2. Be!sure!to!note!if!value!is!positive!or!negative!and!write!the!value!

on!the!opposite!side!of!the!strip.!!

3. Do! not! peen! the! side! of! the! Almen! strip! with! your! handwritten!

note.!!

4. A!positive!number!is!subtracted!from!the!arc!height!reading!

after!the!strip!has!been!peened.!A!negative!number!is!added!

to! the! arc! height! reading! after! the! strip! has! been! peened.!

For!example:!

a) If!the!pre-bow!is!+2! and!the! arc!height!reading!is! 10,!

the!adjusted!arc!height!reading!is!8!

b) If! the! pre-bow! is! -2! and! the! arc! height! reading! is! 10,!

the!adjusted!arc!height!reading!is!12!

In! summary,! most! peening! applications! can! tolerate! the! SAE! J442!

pre-bow!bias!of!±0.001”!for!N!and!A!strips.!If!this!tolerance!level!is!

too! high,! you! can! apply! the! pre-bow! compensation! discussed!

above.!!

Step!Three!–!Measure!the!Arc!Height!

1. Place!the! peened!Almen! strip! onto!the! measurement!position! with!

the!indicator!tip!touching!the!non-peened!side!(concave!side)!of!the!

strip.!Record!the! value!of! the!arc! height! shown! in!the! display!or,! if!using!pre-bow! compensation,!the!arc!

height!shown!in!the!display!with!the!pre-bow!compensation!applied.!

2. Remove!the!strip!and!place!it!once!again!on!the!gage.!Do!this!three!(3)!times!to!assure!an!accurate!reading.!!

3. When!finished,!push!and!hold!the!M/OFF!button!for!three!(3)!seconds!to!turn!the!gage!“OFF”.!(The!gage!

automatically!turns!“OFF”!if!it!is!not!active!for!15!minutes.)!

Peened&mini-strip&placed&on&the&mini-

strip&gage.&The&reading&is&0.199&mm.&

Peened&standard&Almen&strip&placed&

on&the&#2&Almen&gage.&

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Battery&Low&message&

Changing!the!Batteries!

The! Almen!gage! has! a! battery! tray! that! holds! two! (2)! CR2450! lithium! batteries.! A!

warning!message!appears!in!the!gage’s!display!when!the!batteries!need!to!be!replaced.!!

To!change!the!batteries:!

The!batteries!are!on!the!underside!of!the!tray.!!

Step!3.!Remove!the!expired!batteries!and!place!the!new!!

batteries!positive!side!up!in!the!tray.!(The!current!Almen!!

gage!set-up!and!calibration!information!are!retained!when!!

the!batteries!are!replaced.)!Place!the!battery!holder!in!!

the!battery!compartment!and!push!it!in!until!it!locks!into!!

position.!

Step!1.!Using!a!small!flat-blade!screwdriver,!carefully!

slide!the!blade!into!the!opening!and!release!the!

battery!holder.!Do!NOT!remove!digital!indicator!from!

the!gage.!

Step!2.!Once!the!battery!holder!is!unlocked,!grasp!it!

with!your!fingers!and!pull!the!battery!holder!out.!

Do!NOT!remove!the!digital!

indicator!from!the!gage!

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Calibration!

Periodic! calibration! of! the! Almen!gage! is! important! to! assure!

process!repeatability!and!accuracy.!The!gage’s!digital!indicator!

should! be! removed! and! calibrated! annually! or! sooner! if! it!

appears! to! be! damaged! or! inaccurate.! Use! of! a! standard!

calibration!stand!as!shown!is!recommended!or!you!may!return!

the!gage!to!Electronics!Incorporated!for!service.!!

The!digital!indicator!should!be!re-installed!with!the!Zero!Block!

in!place!and!the!physical!position!of!the!indicator!adjusted!on!

the!frame!so!that!it!is!near!True!Spindle!Zero!±0.025!mm.!This!

assures! that! the! indicator! is! in! the! preferred! accuracy! range.!

!See!the!section!titled!“Checking!or!Setting!the!Spindle!Starting!

Position”!for!more!information.!

Inspection!of!the!Gage!Head!

Examine!the!condition!of!the!back!post!for!wear,!which!may!

interfere!with!proper!seating!of!the!strip!onto!the!platform.!!

Federal&Calibration&Stand&

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Digital!Indicator!Instruction!Manual!Information!

For!additional!information!on!the!digital!indicator,!please!refer!to!the!Mahr!Federal!Incorporated!Digital!Indicator!

Manual!included!with!the!gage.!If!missing,!the!manual!is!available!from!Electronics!Inc.!

Computer!Interface!Device!Accessory!

Entering! multiple! measurements! is! quick! and! easy! with! the!

Computer!Interface!Device.!The! device!plugs!into! a!computer’s!

USB! port! and! pulls! the! value! displayed! on!the! Electronics!

Incorporated!Almen! Gage!directly! into! a! computer! program!

(Excel,! Word,! or! similar! software).! The! Computer! Interface!

Device! eliminates! data! entry! errors! and! accelerates! the!

measurement!process.!A!push-button!or!foot!switch!controls!the!

device.! There! are! no! power! requirements! as! the! device! is!

powered!from!the!USB!port!and!there!are!no!drivers!to!load.!!

Cover&page&of&the&instruction&manual&for&the&Digital&Indicator&

The&Computer&Interface&Device&&

(part&number&999144)&&

(Does&not&include&an&Almen&gage)&

10!

Electronics!Inc.!•!(574)!256-5001!•!www.electronics-inc.com!

Trouble!Shooting!the!Model!TSP-M!

If!the! TSP-M! Almen!Gage!indicator! display! is!flashing,!or! if!the! gage! will!not!zero,! or! the!resolution! needs! to!be!

changed,! the! following! instructions! will! return! the! gage! back! to! its! factory! default! settings! and! remedy! these!

conditions.!Perform!every!step—one!through!six—in!sequence!until!the!problem!is!resolved.!If!more!assistance!is!

needed,!please!call!Electronics!Incorporated!Customer!Service!Department!at!1-800-832-5653!(USA!and!Canada)!

or!(574)!256-5001.!

Step!One!

•Press!M/OFF!and!the!inch/mm!button!at!the!same!time.!"M1"!will!appear!on!the!screen.!

•If!the!"R"!is!not!on!the!bottom!left!side!of!the!screen,!press!ZERO/ON!button!until!the!“R”!is!on!the!screen.!

•If!the!"X1"!is!not!on!the!bottom!center!of!the!screen,!press!the!inch/mm!button!until!“X1”!is!selected.!

Step!Two!

Press!M/OFF!button.!"M2"!will!appear!on!the!screen!and!it!should!read!000.0000.!

•If!“-“!precedes!the!digits,!press!the!ZERO/ON!button!to!remove!it.!

•Press!the!inch/mm!button!to!move!the!cursor!over!to!the!first!non-zero!digit!to!be!changed.!

•Press!the!ZERO/ON!button!repeatedly!to!toggle!through!numbers!until!“0”!is!displayed.!Repeat!for!!other!

!digits!not!at!“0.”!

Step!Three!

Press!M/OFF!button.!"M12"!will!appear!on!the!screen!and!it!should!read!000.0000.!

•If!“-“!precedes!the!digits,!press!the!ZERO/ON!button!to!remove!it.!

•Press!the!inch/mm!button!to!move!a!cursor!over!to!the!first!non-zero!digit!to!be!changed.!

•Press!the!ZERO/ON!button!repeatedly!to!toggle!through!numbers!until!“0”!is!displayed.!Repeat!for!other!

digits!!not!at!“0.”!

Step!Four!

Press!M/OFF!button.!"M23"!will!appear!on!the!screen!and!it!should!read!000.0000.!

•If!“-“!precedes!the!digits,!press!the!ZERO/ON!to!remove!it.!

•Press!the!inch/mm!button!to!move!a!cursor!over!to!the!first!non-zero!digit!to!be!changed.!

•Press!the!ZERO/ON!button!repeatedly!to!toggle!through!numbers!until!“0”!is!displayed.!Repeat!for!other!

digits!!not!at!“0.”!

Step!Five!

•Press!M/OFF!button.!"M13"!will!appear!on!the!screen.!This!is!the!Digital!Resolution!Mode!screen.!

•When!using!the!mm!mode!–!press!the!inch/mm!button!repeatedly!to!select!0.001.!

•When!using!the!inch!mode!–!press!the!inch/mm!button!repeatedly!to!select!0.0001.!

Step!Six!

•Press!M/OFF!button!-!the!gage!will!be!in!run!mode.!

•Place!the!flat!side!of!the!curved!Zero!block!on!top!of!gage!and!press!the!ZERO/ON!button.!

•The!indicator!will!read!0.000!mm!if!in!metric!mode!or!0.0000!if!in!English!mode.!

•The!bottom!of!the!screen!will!read!"R!X1!mm"!or!"R!X1!in".!

Step!Seven!

Check!the!Spindle! Starting!Position!to! ensure!it!is! in! the!preferred!range.!See! the!next!section!for! directions!on!

checking!or!setting!the!Spindle!Starting!Position.!

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