Emerson Baumann 51000 Series Bedienungsanleitung

www.Fisher.com

Baumann™ 51000 Low Flow Control Valve

Contents

Introduction 1...................................

Scope of Manual 1.............................

Safety Precautions 2...........................

Maintenance 2.................................

Installation 3..................................

Actuator Removal 3...........................

Plug and Packing Replacement 4.................

Valve Disassembly 4...........................

Valve Reassembly 5............................

Parts Ordering 6................................

Dimensions and Weights 9.......................

Figure 1. 51000 NPS 1/2 Control Valve with

Baumann 16 Actuator, and FIELDVUE™ DVC2000

Digital Valve Controller

W9066

Introduction

The Baumann 51000 control valve (figure 1) is optimally designed for demanding low flow control and is a perfect fit

where space is at a premium. This compact package provides the connection integrity of flanged body globe valves,

while being significantly lighter and easier to install.

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for the 51000 control valve and

Baumann 16 actuator.

Do not install, operate, or maintain Baumann 51000 control valves without being fully trained and qualified in valve,

actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is

important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and

warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office

before proceeding.

Instruction Manual

D103365X012

51000 Valve

May 2012

Instruction Manual

D103365X012

51000 Valve

May 2012

WARNING

Always wear protective gloves, clothing and eyewear when performing any installation operations to avoid personal

injury.

Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result

if service conditions exceed those for which the product was intended. To avoid injury or damage, provide a relief valve for

over pressure protection as required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

CAUTION

This valve is intended for a specific range of pressures, temperatures and other application specifications. Applying

different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of

control of the process. Do not expose this product to service conditions or variables other than those for which the product

was intended. If you are not sure what these conditions are you should contact your Emerson Process Management sales

office for more complete specifications. Provide the product serial numbers (shown on the nameplate) and all other

pertinent information.

WARNING

Personal injury could result from packing leakage. Valve packing is tightened before shipment; however, the packing

might require some readjustment to meet specific service conditions.

Maintenance

WARNING

Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before

performing any maintenance operations:

DDo not remove the actuator from the valve while the valve is still pressurized.

DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations.

DDisconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve. Drain the process media from both sides of the valve.

DDepending on the actuator construction, it will be necessary to manage the pneumatic actuator spring

pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of

the actuator from the valve.

DUse lock-out procedures to be sure the above measures stay in effect while you work on the equipment.

Instruction Manual

D103365X012

51000 Valve

May 2012

DThe valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

DCheck with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Note

Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a

good gasket seal because the used gasket may not seal properly.

WARNING

Avoid personal injury or property damage by thoroughly cleaning the line of all dirt, welding chips, scale, oil or grease, and

other foreign material. Failure to do so could result in damage to the seating and sealing surfaces of the valve and result in

damage to the valve and release of process materials.

Installation

1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and

other foreign material.

2. Install the valve so the controlled fluid will flow through the valve body in the direction indicated by the arrow.

3. Athree-valvebypasspermitsremovalofthecontrolvalvefromthelinewithoutshuttingdownthesystem.

4. In case of a heat-insulated installation, insulate the valve body only, not the bonnet.

Actuator Removal

Refer to figures 2, 3, 7, and 8.

1. For air to open actuators, lift actuator travel with air to lessen tension on the upper clamp nut (key 10).

Note

For air-to-close, this is NOT required

2. Gently tap the upper clamp nut (key 10). With slight downward pressure on top of the actuator, unscrew the upper

clamp nut (key 10) completely.

3. The Baumann 16 actuator assembly must be unscrewed from the stem adapter (key 26).

Instruction Manual

D103365X012

51000 Valve

May 2012

Plug and Packing Replacement

Refer to figures 2 and 3.

CAUTION

When adjusting the valve stem, do not grip the stem directly with pliers or a wrench. This will damage the surface of the

stem, and cause damage to the packing in the valve.

1. For valves supplied with Baumann 16 actuators, remove the travel indicator disc (key 58). With the hex jam nuts

(key 27) still tight, loosen the stem adapter (key 26) from the stem adapter nut (key 31), and unthread the stem

adapter (key 26) from the plug stem (key 4).

For valves with rated Cv's less than 1.0, unscrew the packing nut (key 11) and gently pull the plug (key 4) out through

the top of the bonnet (key 6).

For valves with rated Cv's greater than or equal to 1.0, follow the VALVE DISASSEMBLY instructions to first remove the

bonnet (key 6) before removing the plug (key 4).

2. Inspect or replace the packing (key 9) and the stem guide (key 8).

3. Inspect the valve plug (key 4) for wear or particle accumulation.

Valve Disassembly

Refer to figures 2 and 3.

Note

The actuator must be removed from the valve body before valve body disassembly.

The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the pipeline.

Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing

box pipe plug.

1. Remove the bonnet hex nuts (key 7) and lift the bonnet (key 6) off the valve body (key 1), which may include the

packing (key 9) and plug assembly (key 4) [For alloy valve bodies, lift the bonnet flange (key 34) off from the bonnet

(key 6) and then lift the bonnet (key 6) off the valve body (key 1)].

2. Remove the bonnet gasket (key 5) and replace.

3. Thecagesubassembly(key3)canberemovedbyunscrewingwith a flat screwdriver, using the outer screw slot, and

lifting out of the valve body (key 1). The cage subassembly should be inspected and cleaned with water or an

approved solvent.

For valves with rated Cv's greater than or equal to 1.0, remove and inspect the plug guide (key 33) for wear. Replace if

necessary. Replacement of the entire assembly will be necessary if excessive leakage or wear has occurred in service.

Note

The seat cage gasket (key 2) must be replaced when the cage subassembly (key 3) has been removed. The seat cage will appear

oblong. This is to prevent loosening of the soft seat.

Instruction Manual

D103365X012

51000 Valve

May 2012

Figure 2. Baumann 51000 Valve Body Subassembly,

NPS 1/4 Soft Seat

E1230

FLOW

Figure 3. Baumann 51000 Valve Body Subassembly,

NPS 1/2 Alloy Valve Body Integral Seat

FLOW

E1232

Valve Reassembly

1. Place the cage gasket (key 2) and cage subassembly (key 3) in the valve body (key 1).

2. Tighten the cage (key 3) hand tight plus 1/8 of a turn [For valves with rated Cv's greater than or equal to 1.0, insert

the plug guide (key 33)].

3. Place the seat plug (key 4) into the valve body (key 1).

4. Place the bonnet gasket (key 5) into the valve body (key 1). Look at the bonnet (key 6) and valve body (key 1) for

correct bonnet orientation.

5. Place the bonnet (key 6) onto the valve body (key 1) and secure with the hex nuts (key 7). For alloy valve bodies,

place the bonnet (key 6) onto the valve body (key 1), then place the bonnet flange (key 34) over the bonnet -

confirm correct orientation - then secure with the hex nuts (key 7).

DO NOT TIGHTEN AT THIS POINT.

6. Install the stem guide (key 8) and packing kit (key 9) on the plug stem (key 4) in the proper order (as shown in

figure 4).

7. Carefully press into the top of the bonnet (key 6) making sure each part is seated properly.

8. Install packing rings over the stem one at a time. Use the packing follower nut (key 11) to push each packing ring in

individually to avoid jamming.

9. With all required packing (key 9) in place, tighten the packing follower nut (key 11) until it becomes stiff.

DO NOT OVERTIGHTEN THE PACKING FOLLOWER (key 11).

10. Now tighten the hex nuts (key 7).

Instruction Manual

D103365X012

51000 Valve

May 2012

Figure 4. V-Ring Packing Kit

E1233

Table 1. Baumann 51000 V-Ring Packing Kit 51607

KEY

NO. QTY DESCRIPTION

PART NUMBER

S31600

Valve Body

N10276

Nickel Alloy

Valve Body

9(1) 1Packing Set 51604

29 2Flat Washer 51606 ---

30 4Disc Spring 51605 ---

1. P/N 51604 used by itself for N10276 Nickel Alloy Packing.

Parts Ordering

When corresponding with your Emerson Process Management sales office about this equipment, always mention the

valve serial number. When ordering replacement parts, also specify the key number, part name, and desired material

using the following parts tables.

WARNING

Use only genuine Fisherrreplacementparts.ComponentsthatarenotsuppliedbyEmersonProcessManagementshould

not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the

performance of the valve, and could cause personal injury and property damage.

Instruction Manual

D103365X012

51000 Valve

May 2012

Figure 5. Baumann 16 Actuator

E1300

Table 2. Baumann 16 Actuator Part Numbers

Key No. Qty Description Part Number

17 1Yoke - Machined 81811

22 5Spring 1/2" Stroke 4-15 psi 81860

4Spring 1/2' Stroke 3-12 psi 81860

26 1Actuator Stem 81840

30 1Hex FLEXLOC Nut 81844

39 1Diaphragm 011759-001-686

40 1Diaphragm Plate 81850-1

43 1Lower Actuator Case 81820

44 1UpperActuatorCase 81823

45 8Hex Head Cap Screw 81824

46 8Hex Nut 81825

50 2O-Ring, FKM (Fluorocarbon) 24080

54 1Coupling 81830

56 1Travel Scale 983674-001-250

57 2Pan Head Machine Screw 81812

62 1Serial Plate 81891

112 1Washer 25861-24

113 1Vent Plug 24147

115 1Collar 81870

116 1Collar, Upper Stop (Not shown) 81842

119 2Drive Screw 24686

Instruction Manual

D103365X012

51000 Valve

May 2012

Table 3. Valve Body Assembly Part Numbers

KEY

NO. DESCRIPTION QTY

PART NUMBER

NPS 1/4 SST

NPS 1/4

N10276

Nickel Alloy

NPS 1/2 SST

Integral Seat

NPS 1/2

N10276

Nickel Alloy

Integral Seat

NPS 1/2 SST

Screwed Seat

NPS 1/2

N10276

Nickel Alloy

Screwed Seat

1Valve Body 151102 51125 51114 51127 51112 51126

2* Seat Cage Gasket 151710 --- 51710

3* Soft Seat Cage Subassembly 151201T001 51201T002 --- 51201T001 51201T002

4* Plug 1Refer to table 4

5* Bonnet Gasket 151715 51715 51715

6Bonnet 151302 51303 51302 51303 51302 51303

7Hex Nut 225705M 25705M 25705M

8Stem Guide 151601 51608 51601 51608 51601 51608

9* V-Ring 1--- 51604 --- 51604 --- 51604

V-Ring Packing Kit 151607 --- 51607 --- 51607 ---

10 Clamp Nut 251815 51815 51815

11 Packing Follower Nut 151602 51602-1 51602 51602-1 51602 51602-1

28 Stud 251703 51703 51703

32 Plug & Stem S/A 1--- Refer to table 4

33 Plug Guide 1--- 51206 51206-1 ---

34 Flange, Bonnet 1--- 51304 --- 51304 --- 51304

26 Stem Adapter

Baumann 16 Actuator Mounting Kit Part Number MTG51T16

27 Hex Jam Nut

31 Stem Adapter Jam Nut

58 Travel Indicator Disc

Table 4. Baumann 51000 Plug Selection

Key

No. Valve Size Plug Cv Part Number

ASTM A479 S21800 Annealed

Part Number

N10276 NICKEL Alloy Marking Code

NPS 1/2 ONLY

2.5 51425-411-999 51425-1-411-999 T01

1.5 51415-411-999 51415-1-411-999 T02

1.0 51410-411-999 51410-1-411-999 T03

NPS 1/4 & 1/2

0.45 51402-4 51402-4-1 T04

0.2 51402-3 51402-3-1 T05

0.1 51401-12 51402-2-1 T06

0.06 51401-11 51041-11-1 T07

0.03 51401-10 51401-10-1 T08

0.015 51401-9 51401-9-1 T09

0.008 51401-8 51401-8-1 T10

0.004 51401-7 51401-7-1 T11

0.002 51401-6 51401-6-1 T12

0.001 51401-5 51401-5-1 T13

0.0005 51401-4 51401-4-1 T14

0.00025 51401-3 51401-3-1 T15

0.00013 51401-2 51401-2-1 T16

Linear 0.5 51402-5 51402-5-1 T17

Instruction Manual

D103365X012

51000 Valve

May 2012

Figure 6. Dimensions

159

(46.25)

R185

(R7.30)

E1238

126

(4.95)

166 (6.52)

BAUMANN 16

ACTUATOR WITH

FISHER 3660/3661

POSITIONER

205

(8.05)

1/2 NPT

125

(4.93)

127

(5.01)

212 (8.35)

123

(4.86)

R235

(R9.24)

146

(5.75)

(2.38)

(0.91)

292 (11.48)

BAUMANN 16

ACTUATOR WITH

FIELDVUE DVC2000

POSITIONER

DVC6010

DVC2000

DIGITAL VALVE

CONTROLLER

3660/3661

POSITIONER

(inch)

Table 5. Dimensions and Weights, Valve Body Subassembly

VALVE SIZE AMATERIAL APPROXIMATE WEIGHTS

mm NPS mm Inch kg lbs

6.35 1/4 55.9 2.20 Stainless Steel 0.64 1.4

N10276 Nickel Alloy 1.0 2.2

12.7 1/2 68.6 2.70 Stainless Steel 0.82 1.8

N10276 Nickel Alloy 1.18 2.6

Instruction Manual

D103365X012

51000 Valve

May 2012

Figure 7. Baumann 16 Actuator (Front View)

E1235

177

(6.98)

146

(5.75)

159

(46.25)

(2.38)

(0.91) 1/2 NPT

TA6000

TRANSDUCER

(inch)

Figure 8. Baumann 16 ActuatorwithTA6000(TopView)

E1236

98 (3.86)

(inch)

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