Emerson Fisher V150S Slurry Vee-Ball Bedienungsanleitung

www.Fisher.com

Fisher™V150S Slurry Vee‐Ball™Control Valve

NPS 3 through 12

Contents

Introduction 1.................................

Scope of Manual 1.............................

Specification Table 3...........................

Description 3.................................

Installation 4

....................................

Maintenance 7..................................

Packing Maintenance 7.........................

Disassembly 7.............................

Assembly 9...............................

Actuator Mounting 10

............................

Mounting Position for Spline Shaft/Lever Type 10...

Determining Closed Position 11.................

Parts Ordering 14

................................

Parts List 14.....................................

Figure 1. Fisher V150S Slurry Vee‐Ball Control Valve

W8512

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for Fisher Vee‐Ball

V150S, NPS 3 through 12, rotary control valves (see figure 1).

Refer to separate manuals for information concerning the actuator, positioner and accessories.

Do not install, operate, or maintain V150S valves without being fully trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to

carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you

have any questions about these instructions, contact your Emerson sales office or Local Business Partner before

proceeding.

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Educational Services

For information on available courses for Fisher V150S Slurry Vee‐Ball valve, as well as a variety of other products,

contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Description

The V150S Slurry Vee‐Ball valve shown in figure 1 mates with CL150 raised face flanges. Rugged construction, highly

wear‐resistant trim materials, and an unrestricted straight through flow path make the design ideal for controlling the

most abrasive of slurries.

A shaft with a choice of drive connections will allow a variety of power operated actuators and valve positioners or

controllers to be used.

The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater

operational safety and service life when compared with other valve types.

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Table 1. Specifications

Valve Sizes and End Connection Styles

NPS J3, J4, J6, J8, J10, and J12 with CL150

raised‐face flanges

Shutoff Classification

Construction does not provide tight shutoff. Nominal

gap between ball and flow ring seat is 0.035 inch for

high chrome iron construction and 0.015 inch for

ceramic insert construction.

Construction Materials

Standard Construction: See table 2

Flow Direction

Reverse flow recommended (into concave face of

ball, out through the flow ring)

Valve Installation

Shaft axis shall be horizontal

Actuator Mounting

Right‐hand or left‐hand, as viewed from upstream

end of valve

Maximum Ball Rotation

90 degrees

Valve/Actuator Action

With diaphragm or piston rotary actuator and splined

shaft, the valve is field‐reversible between PDTC or

PDTO: Jpush‐down‐to‐close (extending actuator

rod closes valve) and Jpush‐down‐to‐open

(extending actuator rod opens valve)

Table 2. Standard Construction Materials

Part Material

Valve Body Carbon Steel ASTM A216 WCC

Body Liner High Chrome Iron ASTM A532 Class III Type A

V‐notch Ball High Chrome Iron ASTM A532 Class III Type A

Flow Ring High Chrome Iron ASTM A532 Class III Type A

Flow Ring Insert type (optional) High Chrome Iron ASTM A532 Class III Type A

Flow Ring Retainer Carbon Steel ASTM A105

Bearing Shroud High Chrome Iron ASTM A532 Class III Type A

Bearing 440C 58Rc

Drive Shaft 17‐4PH Cond. H1025

Follower Shaft 17‐4PH Cond. H1025

Shaft Pins Carbon Steel, zinc plated

Spring Carbon Steel

Gaskets Graphite SST Laminate.

Packing Set PTFE, Carbon Filled

Packing Set (optional) Graphite

Packing Box Ring and Follower 316 SST

Studs SA‐193‐B7

Nuts SA‐194‐2H

Retainer Screws and Clips 316 SST

Flow Ring Insert (optional) PSZ Ceramic

V‐notch Ball (optional) PSZ ceramic

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Figure 2. Flange Stud Length for Seal Protector End

DIMENSION SHOWN IN TABLE 3

1A4520

FIRST FULL THREAD TO FIRST FULL THREAD

Table 3. Flange Stud Lengths Required for Flow Ring End of Fisher V150S Valves

VALVE SIZE,

NPS

V150S

mm Inches

108

114

183

222

256

3.75

4.25

4.50

7.19

8.72

10.10

Specifications

Specifications for these valves are shown in table 1 and in Fisher Bulletin 51.3:V150S Slurry Vee-Ball Control Valve

(D103154X012).

Installation

WARNING

Safe work practices should be followed when handling the valve and actuator.

Some types of ceramic trim, including PSZ, can create a spark under certain conditions when an edge of one ceramic part is

struck against a second ceramic part with enough force. Do not use ceramic trim where the process fluid has volatile or

combustible properties.

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could

result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the

atmosphere around the valve is flammable. If the valve is installed in a hazardous area, electrically bond the drive shaft to

the valve.

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed

where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes

and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. Because some valve/trim material

combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve

without first contacting your Emerson sales office or Local Business Partner.

Figure 3. Optional Shaft‐to‐Body Bonding Strap Assembly

VALVE

BODY

ACTUATOR

VIEW A‐A 24

E0880

1. Install the valve in the direction of the flow arrow fitted to the valve body.

2. Install the valve with the shaft axis in the horizontal position.

3. If required, fit a bonding strap assembly (key 131) to the drive shaft (key 8) with the clamp, (key 130, figure 3) and

connect the other end of the bonding strap assembly to the valve body with actuator mounting cap screw.

4. If the valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator

according to the Actuator Mounting section and the appropriate actuator instruction manual.

5. The actuator can be right‐ or left‐hand mounted with the shaft in a horizontal orientation as shown in figure 1. If

necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment

procedures.

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Table 4. Fisher V150S Dimensions

VALVE SIZE V150S DIMENSIONS(1)

A B D G K M(2) N(2) S Diameter T U W

DN mm

80 165 80.0 235 140 130 104 98.0 19.1 152 31.8 14.2

100 194 102 214 152 140 117 98.0 19.1 152 31.8 14.2

150 230 111 214 175 164 124 112 25.4 152 31.8 14.2

200 304 184 208 220 231 195 124 31.8 235 46.0 17.5

250 385 235 208 250 261 235 132 31.8 235 46.0 17.5

300 455 291 208 300 304 270 132 38.1 235 46.0 17.5

NPS Inch

3 6.49 3.15 9.26 5.51 5.12 4.11 3.86 0.75 6.00 1.25 0.56

4 7.62 4.02 8.44 5.98 5.53 4.61 3.86 0.75 6.00 1.25 0.56

6 9.06 4.38 8.44 6.89 6.45 4.90 4.40 1.00 6.00 1.25 0.56

8 11.96 7.25 8.19 8.66 9.11 7.68 4.90 1.25 9.25 1.81 0.69

10 15.16 9.26 8.18 9.84 10.26 9.25 5.19 1.25 9.25 1.81 0.69

12 17.91 11.47 8.18 11.81 11.97 10.63 5.19 1.50 9.25 1.81 0.69

1. Stud length associated with clearance dimension “M” is longer than standard length specified in ANSI B16.5.

2. Clearance necessary to remove flange bolts.

Figure 4. Fisher V150S Dimensions (see table 4)

BMN

G K D

S DIAMETER

NPS

3 THROUGH 12

E0875

Table 5. Fisher V150S Dimensions for Double D Shaft

Drive

VALVE

SIZE E S(1) FLAT

LENGTH T U W

DN mm

80 83 19.0 25.4 95 25

see

below

100 83 19.0 25.4 95 25

150 83 25.4 25.4 95 25

200 83 31.8 25.4 133 38

250 89 31.8 25.4 133 38

300 89 38.1 38.1 133 38

NPS Inch

3 3.25 3/4 1.0 3.75 1.0 1/2‐13

4 3.25 3/4 1.0 3.75 1.0 1/2‐13

6 3.25 1 1.0 3.75 1.0 1/2‐13

8 3.25 1‐1/4 1.0 5.25 1.5 5/8‐11

10 3.5 1‐1/4 1.0 5.25 1.5 5/8‐11

12 3.5 1‐1/2 1.5 5.25 1.5 5/8‐11

1. This nominal valve shaft diameter is the shaft diameter through the packing box.

Use this diameter when selecting Fisher actuators.

Figure 5. Fisher V150S Dimensions for Double D

Shaft Drive (see table 5)

FLAT SIZE

S∅

FLAT

LENGTH

38B2695‐A

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Maintenance

WARNING

The V‐notch ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands,

tools, and other objects away from the V‐notch ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D The valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Packing Maintenance

1. It is recommended that the valve be removed from the line when replacing packing to allow correct set up of the

actuator after actuator removal.

2. Remove the packing follower nuts and packing follower (keys 18 and 16).

3. Remove the packing parts (see figure 4 and keys 15 and 14) using a purposed designed packing extraction tool to

avoid damaging the packing box bore and shaft surfaces.

4. Install the new packing parts using the sequence shown in figure 4. Fit the packing follower (key 16). Fit nuts (key

18).

5. Tighten the packing nuts to compress the packing to seal for operating conditions. At the same time push the ball

and shroud on the drive end against the valve body inside location face to center the ball. This can be done by using

a lever (wood) against the inside ball lug face and the valve body liner inlet.

Disassembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

Reference figures 9 and 10.

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

Figure 6. Packing Arrangements

PACKING FOLLOWER (KEY 16)

PACKING SET

(KEY 15)

PACKING SET

(KEY 15)

PACKING

BOX RING (KEY 14)

NOTE:

Includes zinc washers for graphite ribbon packing only.

GRAPHITE RIBBON PACKING

FOR V150S

PTFE V‐RING PACKING

FOR V150S

STANDARD PACKING

28B5170

PACKING FOLLOWER (KEY 16)

PACKING

BOX RING (KEY 14)

CAUTION

Trim parts are made from brittle material, handle with care to avoid chipping or breakage.

1. Remove the actuator cover (where applicable). Take note of the orientation of the actuator with respect to the

valve body and the lever orientation with respect to the valve drive shaft.

2. Remove the actuator.

3. Remove the flow ring retainer screws, clips and flow ring retainer (keys 22, 23, and 5).

4. Knock or press out the flow ring (key 4).

5. Position the ball to allow access to the shaft pins. Use a modified parallel pin punch (figure 7) to to knock out the

shaft pins, (key 10) through the shaft and ball lugs.

Note

The punch dimensions should be as per table 6 to avoid damaging the ball and shaft. The hole diameter in the ball is larger than

the hole in the shaft and the punch needs to be centrally located with the pin.

6. Remove packing follower (key 16). Remove plug (key 20) and spring (key 19).

7. Knock or press each shaft (key 9) out through the ball and the bearings (key 7).

8. Remove ball (key 3) and shrouds (key 6).

9. Knock, press, or pull out bearings (key 7).

10. Knock or press out body liner (key 2).

11. Remove packing (key 15).

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

For service applications involving scale formation that sets up and “freezes” mating parts, supplementary

recommendations for disassembly can be provided by your Emerson sales office or Local Business Partner.

Assembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

Reference figures 9 and 10.

CAUTION

Trim parts are made from brittle material, handle with care to avoid chipping or breakage.

1. Clean all surfaces of the parts to be used. Ensure all mating surfaces are in good condition and free from scratches

and dents. Replace worn parts. Fit new gaskets (key 13 and 21) and packing (key 15).

2. Position the valve body with flow arrow uppermost.

3. Fit the valve body liner (key 2) into the valve body, aligning cross‐holes with shaft bore axis.

4. Fit the bearings (key 7) through the valve body liner into the valve body.

5. Place bearing shrouds (key 6) over the bearings and through the valve body liner to contact faces in the valve body

bore.

6. Orientate the ball (key 3) so that the lug with the location slot will be on the non‐drive side of the valve body, that is

opposite from the actuator. Place the ball on a wad of rag to rest in the bottom of the valve body with the lugs

uppermost. Fit the drive shaft (key 8) through the bearing on the drive side and into the hexagon hole of the ball,

aligning the holes for the shaft pins. With a splined shaft, the indicator line on the splined shaft end should be on the

ball side to indicate the ball “seat location.” Fit the follower shaft (key 9).

7. Fit the shaft pins (key 10) through the ball and into the shaft using a pin punch (figure 7). Position the pins

approximately centrally about the shaft axis.

8. Next install the packing. Fit the studs (key 17 ), packing box ring (key 14), packing set (key 15), packing follower

(key 16), and nuts (key 18). Adjust the packing tightness for use.

9. Before fitting the flow ring, tap the end of the bearing on the drive end to ensure that the ball/shroud assembly is

hard against the valve body inner recess location on the drive end.

10. Next fit the flow ring.

a. For one piece High Chrome Iron flow ring (key 4), fit into the valve body and valve body liner. Fit the gasket, (key

13) and flow ring retainer (key 5). Secure with retainer screws (key 22) and clips (key 23). Check that the ball

rotates freely.

b. For flow ring with ceramic insert, position the valve body on the valve body liner flange face with the ball secured

and facing upwards. Make sure the flow ring insert type (key 28) and flow ring insert (key 29) are clean and free of

grease and oil. Apply a bead of Loctitet620 around the smaller outside diameter of the ceramic insert and push

the insert into the flow ring. Place shims on the upper ball face (recommended thickness 0.015 inch) and lower

the flow ring assembly into place. Secure with retainer, screws and clips. Push the insert down onto the shims

and allow the adhesive to set.

11. Fit the spring (key 19), gasket (key 21), and plug (key 20).

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

July 2017

For service applications involving scale formation that sets up and “freezes” mating parts, supplementary

recommendations for assembly can be provided by your Emerson sales office or Local Business Partner.

Actuator Mounting

Use the appropriate actuator instruction manual, this section of this manual, and figure 8 of this manual when

mounting the actuator or changing actuator styles and positions.

1. To help ensure correct centering of the V‐notch ball (key 3) on the flow ring (key 4 or 28/29), be sure the ball is

closed when mounting the actuator (for applications other than Spring Return Fail‐Open).

Figure 7. Pin Punch D

0.010

R 0.010

MAX

E0878

Table 6. Pin Punch Dimensions

Valve Size, NPS Ball Pin Hole OShaft Pin Hole OA

Min

Max

Min

3 and 4 0.19 0.16 0.25 0.15 0.085 1.45

6 0.22 0.19 0.25 0.18 0.105 1.85

8 and 10 0.28 0.25 0.38 0.24 0.135 2.2

12 0.28 0.25 0.38 0.24 0.135 2.6

2. Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. Only drive the lever

in if absolutely necessary.

3. Carefully wedge the ball solidly against the actuator‐side bearing to center the ball.

4. Keep the wedge in place while installing the lever, if necessary. Remove the wedge after you have clamped the

actuator lever on the valve shaft and have connected the lever to the actuator piston rod or diaphragm rod.

Determining Mounting Position for Spline Shaft/Lever Type

The actuator can be either right or left‐hand mounted, with the actuator on the right or left side when viewed from

upstream (see figure 8).

For right‐hand mounting (standard), the ball will be in the top of the valve body when the valve is open and the shaft is

horizontal. In this position the ball rotates CW to Close.

For left‐hand mounting, the ball will be in the top of the valve body when the valve is open and the shaft is horizontal.

In this position the ball rotates CCW to Close.

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