Emerson Rosemount 485 Annubar Bedienungsanleitung

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

www.rosemount.com

¢00825-0200-4809c¤

HART®

Rosemount 485 Annubar®

Flange-Lok Assembly

Step 1: Location and Orientation

Step 2: Drill Hole into Pipe

Step 3: Weld Mounting Hardware

Step 4: Insert the Annubar

Step 5: Mount the Transmitter

4809-0200 Rev CA.fm Page 1 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN USA 55317

T (US) (800) 999-9307

T (Intnl) (952) 906-8888

F (952) 949-7001

Emerson Process Management

GmbH & Co. OHG

Argelsrieder Feld 3

82234 Wessling

Germany

T 49 (8153) 9390

F49 (8153) 939172

Emerson Process Management

Asia Pacific Private Limited

1 Pandan Crescent

Singapore 128461

T (65) 6777 8211

F (65) 6777 0947/65 6777 0743

Beijing Rosemount Far East

Instrument Co., Limited

No. 6 North Street,

Hepingli, Dong Cheng District

Beijing 100013, China

T (86) (10) 6428 2233

F (86) (10) 6422 8586

IMPORTANT NOTICE

This installation guide provides basic guidelines for Rosemount

485 Annubar. It does not provide instructions for configuration, diagnostics,

maintenance, service, troubleshooting, Explosion-proof, Flame-Proof, or

instrinsically safe (I.S.) installations. Refer to the 485 Annubar reference

manual (document number 00809-0100-4810) for more instruction.

This manual is also available electronically on www.rosemount.com.

If the 485 Annubar was ordered assembled to a Rosemount 3051S

transmitter, the new assembly is the Rosemount 3051SFA Probar Flowmeter.

See the following Quick Installation Guide for information on configuration

and hazardous locations certifications: Rosemount 3051S Series Pressure

Transmitter (document number 00825-0100-4801).

If the 485 Annubar was ordered assembled to a Rosemount 3095MV

transmitter, the new assembly is the Rosemount 3095MFA Mass Probar

Flowmeter. See the following Quick Installation Guide for information on

configuration and hazardous locations certifications: Rosemount 3095MV

(document number 00825-0100-4716).

WARNING

Process leaks may cause harm or result in death. To avoid process leaks,

only use gaskets designed to seal with the corresponding flange and o-rings

to seal process connections. Flowing medium may cause the 485 Annubar

assembly to become hot and could result in burns.

4809-0200 Rev CA.fm Page 2 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

485 Annubar®Flange-Lok Assembly Exploded View

NOTE

Use an appropriate pipe sealing compound rated for the service

temperature on all threaded connections.

Transmitter

Compression Plate

Coplanar Flange

with Drain Vents

O-Rings (2)

485 Annubar Sensor

Flange-Lok

Direct Mount Electronics

Connection with Valves

Studs

Gasket

Nuts

Opposites Side Support

(optional)

Mounting Flange

Assembly

Packing Rings (3)

Follower

Transmitter and

housing are shown

for clarity purposes

– only supplied if

ordered.

4809-0200 Rev CA.fm Page 3 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 1: LOCATION AND ORIENTATION

Correct orientation and straight run requirements must be met for

accurate and repeatable flow measurements. Refer to Table 1 for

minimum pipe diameter distances from upstream disturbances.

Table 1. Straight Run Requirements

Upstream Dimensions

Downstream

Dimensions

Without Vanes With Vanes

Plane A

Out of

Plane A A’ CC’

—

4809-0200 Rev CA.fm Page 4 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 1 CONTINUED...

Upstream Dimensions

Downstream

Dimensions

Without Vanes With Vanes

Plane A

Out of

Plane A A’ CC’

—

4809-0200 Rev CA.fm Page 5 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 1 CONTINUED...

NOTE

• For gas service, multiply values from Table 1 by 1.5.

• Consult the factory for instructions regarding use in square or

rectangular ducts.

• “In Plane A” means the bar is in the same plane as the elbow.

“Out of Plane A” means the bar is perpendicular to the plane of

the elbow.

• If proper lengths of straight run are not available, position the

mounting such that 80% of the run is upstream and 20% is

downstream.

• Use straightening vanes to reduce the required straight run

length.

• Row 6 in Table 1 applies to gate, globe, plug, and other

throttling valves that are partially opened, as well as control

valves.

Misalignment

485 Annubar installation allows for a maximum misalignment of 3°.

Figure 1. Misalignment

±3°±3°

±3°

4809-0200 Rev CA.fm Page 6 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 1 CONTINUED...

Horizontal Orientation

For proper venting and draining, the sensor should be located in the

upper half of the pipe for air and gas applications. For liquid and steam

applications, the sensor should be located in the bottom half of the

pipe.

Figure 2. Gas Figure 3. Liquid and Steam

30°30°

120°

Recommended

Zone

50° 50°

80°

Recommended

Zone

4809-0200 Rev CA.fm Page 7 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 1 CONTINUED...

Vertical Orientation

The sensor can be installed in any position around the circumference

of the pipe provided the vents are positioned properly for bleeding or

venting. Optimal results for liquid or steam are obtained when flow is

up. The preferred orientation for air or gas is flow down, but upwards

flow is acceptable. For steam applications, a 90° spacer will be added

to provide water legs to ensure the transmitter stays within

temperature limits.

Figure 4. Steam

Figure 5. Liquid

Figure 6. Gas

360°

Flow

360°

Flow

360°

Flow

4809-0200 Rev CA.fm Page 8 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 2: DRILL HOLE INTO PIPE

1. Determine the sensor size based on the probe width (see Table 2).

2. Depressurize and drain the pipe.

3. Select the location to drill the hole.

4. Determine the diameter of the hole to be drilled according to the

specifications in Table 2. Drill the mounting hole into the pipe with a

hole saw or drill. DO NOT TORCH CUT THE HOLE.

Table 2. Sensor Size / Hole Diameter Chart

5. If opposite-side support model is supplied, a second identically

sized hole must be drilled opposite the first hole so that the sensor

can pass completely through the pipe. (To determine if you have an

opposite-side support model, measure the distance from the tip to

the first slot or hole. If the distance is greater than 1 in. (25.4 mm),

it is the opposite-side support model.) To drill the second hole,

follow these steps:

a. Measure the pipe circumference with a pipe tape, soft wire, or

string. (For the most accurate measurement the pipe tape needs

to be perpendicular to the axis of flow.)

b. Divide the measured circumference by two to determine the

location of the second hole.

c. Re-wrap the pipe tape, soft wire, or string from the center of the

first hole. Then, using the number calculated in the preceding

step, mark the center of what will become the second hole.

d. Using the diameter determined in step 3, drill the hole into the

pipe with a hole saw or drill. DO NOT TORCH CUT THE HOLE.

6. Deburr the drilled holes on the inside of the pipe.

Sensor

Width

Sensor

Size Hole Diameter

0.590-in.

(14.99 mm)

13/4-in.

(20 mm)

+ 1/32-in (1 mm)

– 0.00

1.060-in.

(26.92 mm)

215/16-in.

(35 mm)

+ 1/16-in. (1 mm)

– 0.00

1.935-in.

(49.15 mm)

321/2-in.

(65 mm)

+ 1/16-in. (1 mm)

– 0.00 Drill the appropriate diameter

hole through the pipe wall.

Note: Drill the hole 180° from

the first hole for opposite- side

support models.

4809-0200 Rev CA.fm Page 9 Monday, September 22, 2003 11:13 AM

Quick Installation Guide

00825-0200-4809, Rev CA

September 2003 Flange-Lok 485 Annubar

STEP 3: WELD MOUNTING HARDWARE

1. Center the flanged assembly over the mounting hole, gap 1/16 in.

(1.5 mm), and measure the distance from the outer diameter of the

pipe to the face of the flange. Compare this to Table 3 and adjust

the gap as necessary.

Table 3. Flange Sizes and ODF Per Sensor Size

2. Place four 1/4-in. (6-mm) tack welds at 90° increments. Check

alignment of the mounting both parallel and perpendicular to the

axis of flow (see Figure 7). If alignment of the mounting is within

tolerances, finish weld per local codes. If alignment is outside of

specified tolerance, make adjustments prior to making the finish

weld.

Sensor

Size Flange Size ODF (in. (mm)) Size ODF (in. (mm)

1/2-in. 150# 3.88 (98.5) DN40 PN16 3.09 (78.6)

1 11/2-in. 300# 4.13 (104.9) DN40 PN40 3.21 (81.6)

1/2-in. 600# 4.44 (112.7) DN40 PN100 3.88 (98.6)

1 11/2-in. 900# 4.94 (125.4) Not Applicable Not Applicable

1/2-in. 1500# 4.94 (125.4) Not Applicable Not Applicable

1 11/2-in. 2500# 6.76 (171.6) Not Applicable Not Applicable

2 2.0-in. 150# 4.13 (104.8) DN50 PN16 3.40 (86.3)

22.0-in. 300# 4.38 (111.2) DN50 PN40 3.51 (89.3)

2 2.0-in. 600# 4.76 (120.8) DN50 PN100 4.30 (109.3)

22.0-in. 900# 5.88 (149.2) Not Applicable Not Applicable

2 2.0-in. 1500# 5.88 (149.2) Not Applicable Not Applicable

23.0-in. 2500# 9.87 (250.7) Not Applicable Not Applicable

3 3.0-in. 150# 4.63 (117.5) DN80 PN16 3.84 (97.6)

33.0-in. 300# 5.00 (126.9) DN80 PN40 4.16 (105.6)

3 3.0-in. 600# 5.38 (136.6) DN80 PN100 4.95 (125.6)

34.0-in. 900# 8.19 (208.0) Not Applicable Not Applicable

3 4.0-in. 1500# 8.56 (217.5) Not Applicable Not Applicable

34.0-in. 2500# 11.19 (284.2) Not Applicable Not Applicable

4809-0200 Rev CA.fm Page 10 Monday, September 22, 2003 11:13 AM

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