Emerson Micro Motion ELITE Bedienungsanleitung

Micro Motion

Micro Motion®

ELITE®Sensor

Instruction Manual

Installation and Operation Manual

P/N 20000175, Rev F

June 2003

Micro Motion®

ELITE®Sensor

Instruction Manual

For online technical support, refer to the EXPERT2™ tool at

www.expert2.com. To speak to a customer service

representative, call the support center nearest you:

• In U.S.A., phone 1-800-522-MASS (1-800-522-6277)

• In Canada and Latin America, phone (303) 530-8400

• In Asia, phone (65) 6770-8155

• In the U.K., phone 0800 - 966 180 (toll-free)

• Outside the U.K., phone +31 (0) 318 495 670

of Micro Motion, Inc. The Micro Motion and Emerson logos are trademarks of

Emerson Electric Co. All other trademarks are property of their respective owners.

Micro Motion®ELITE®Sensor Instruction Manual i

Contents

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Your new sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

The installation process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 1. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pipe run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maximum wiring distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Core processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Step 2. Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Orienting the conduit opening. . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Process fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Step 3. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Optional CMF010 mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CMF300A high-temperature sensors . . . . . . . . . . . . . . . . . . . . . 21

Installing wafer-style sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Step 4. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CMF400 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CMF400 booster amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

CMF300A junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Connecting and shielding 9-wire cable. . . . . . . . . . . . . . . . . . . . 33

Core processor to a 4-wire remote transmitter or remote host. . 36

Sensor grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Step 5. Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Zeroing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Configuration, calibration, and characterization . . . . . . . . . . . . . 43

Customer Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

ii Micro Motion®ELITE®Sensor Instruction Manual

Contents continued

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Zero drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Erratic flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Inaccurate flow rate or batch total. . . . . . . . . . . . . . . . . . . . . . . . 49

Inaccurate density reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Inaccurate temperature reading . . . . . . . . . . . . . . . . . . . . . . . . . 51

Troubleshooting at the transmitter . . . . . . . . . . . . . . . . . . . . . . . 51

Troubleshooting at the sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Appendix A Purge Fittings. . . . . . . . . . . . . . . . . . . . . . 59

Appendix B Rupture Disks. . . . . . . . . . . . . . . . . . . . . . 63

Appendix C Label Maintenance

and Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Appendix D Return Policy . . . . . . . . . . . . . . . . . . . . . . 67

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Wiring Startup TroubleshootingBefore You Begin Location Orientation Mounting

Micro Motion®ELITE ® Sensor Instruction Manual 1

Before You Begin

Your new sensor Your new Micro Motion®ELITE®sensor (CMF series) is one part of a

Coriolis flowmetering system. The other part is a transmitter.

Transmitter connections

The sensor (except CMF300A) is available with two different transmitter

connections:

•An integral core processor for connecting to a 4-wire remotely mounted

transmitter or to a user-supplied remote host.

•A 9-wire junction box for connecting to a remotely mounted transmitter,

or to a remotely mounted core processor.

The CMF300A sensor is available only with a remote junction box.

European installations

This Micro Motion product complies with all applicable European

directives when properly installed in accordance with the instructions in

this manual. Refer to the EC declaration of conformity for directives that

apply to this product.

The EC declaration of conformity, with all applicable European

directives, and the complete ATEX Installation Drawings and Instructions

are available on the internet at www.micromotion.com/atex or through

your local Micro Motion support center.

Sensor components

Components of the sensor are illustrated throughout the rest of this

section.

2Micro Motion®ELITE ® Sensor Instruction Manual

Before You Begin continued

Components of the CMF010 sensor

With junction box

Flow direction

arrow

Purge connections or

rupture disks

(optional)

Calibration tag

Sensor

housing

Junction box

Junction box side of

sensor

Reverse side of

sensor

Process fitting

Thru-holes for

alternative

mounting

Approvals tag

With core processor

Flow direction

arrow

Purge connections or

rupture disks

(optional)

Calibration tag

Sensor

housing

Core processor

housing

Core processor side

of sensor

Reverse side of

sensor

Process fitting

Thru-holes for

alternative

mounting

Approvals tag

CMF010: Side view of extended

mount junction box

CMF010: Side view of extended

mount core processor

Junction box

Sensor

Extension

Core

processor

Sensor

Extension

Micro Motion®ELITE ® Sensor Instruction Manual 3

Before You Begin continued

Wiring Startup TroubleshootingBefore You Begin Location Orientation Mounting

Components of the CMF025, CMF050, and CMF100 sensor

With junction box

With core processor

Flow direction

arrow

Process fitting

Purge

connections

(optional)

Approvals tag

Sensor

housing

Junction box

Calibration tag

CMF050: Side view of extended

mount junction box

CMF050: Side view of extended

mount core processor

Junction box Sensor

Extension

Core

processor

Extension

Sensor

Approvals

tag

Flow direction arrow

Core processor housing

Serial

number tag

Optional purge connections

or rupture disks

Process

connection

Sensor

housing

4Micro Motion®ELITE ® Sensor Instruction Manual

Before You Begin continued

Components of the CMF200 and CMF300 sensor

CMF200: Side

view of extended

mount junction

box

CMF200: Side

view of extended

mount core

processor

Junction

box

Extension

Sensor Core

processor

Extension

Sensor

With junction box

With core processor

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