Endress+Hauser Levelflex M FMP40 Bedienungsanleitung

BA242F/00/en/03.09

No. 71074787

Valid as of software version:

01.04.zz

Operating Instructions

Levelflex M FMP40

Run Time Measurement

Brief overview Levelflex M FMP40 with HART/4...20 mA

2Endress + Hauser

Brief overview

For quick and simple commissioning:

Safety Instructions →ä6

Explanation of the warning symbols

You can find special instructions at the appropriate position in the chapter in

question. The positions are indicated with the icons Warning #, Caution "and

Note !.

Installation →ä13

The steps for installing the device and installation conditions (e.g. dimensions)

can be found here.

Wiring →ä36

The device is virtually completely wired on delivery.

Display and Operating Elements →ä42

An overview of the position of the display and operating elements can be found

here.

Commissioning via Display VU331 →ä56

In the "Commissioning" section, you learn how to switch on the device and

check the functioning.

Commissioning via Endress+Hauser operating programm →ä70

In the "Commissioning" section, you learn how to switch on the device and

check the functioning.

Additional information on the operation via the Endress+Hauser operating

program(FieldCare) can be found in Operating Instructions BA027S/04.

Fault Tracking / Trouble Shooting →ä84

If faults occur during operation, use the checklist to localise the cause.

Here you can find measures you can take yourself to take remedial action

against the fault.

Index →ä107

You can find important terms and keywords on the individual sections here.

Use the keyword index to find quickly and efficiently the information you need.

Levelflex M FMP40 with HART/4...20 mA Brief overview

Endress + Hauser 3

Brief operating instructions

L00-FMP40xxx-19-00-00-en-012

!Note!

This operating manual explains the installation and initial start-up for the level transmitter

measuring device. All functions that are required for a typical measuring task are taken into account

here.

In addition, the Levelflex M provides many other functions that are not included in this operating

manual, such as optimising the measuring point and converting the measured values.

An overview of all device functions can be found on →ä102.

An extensive description of all device functions can be found in BA245F – "Description of the

instrument functions" on the enclosed CD-ROM.

Operating Instructions can also be found on our homepage: www.endress.com

… …

KA189F/00/a2/03.07

52012501

100%

FMP43

FMP40

FMP41C

FMP45

Levelflex M - Brief operating instructions

input E

(see sketch)

input F

(see sketch) displayed

D and L are confirm

or specify

range

suggestion

000

measured value

Group

selection

basic setup

safety settings

display

linearisation

extended calibr.

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

properties

004

process

cond.

005

empty

calibr.

006

full

calibr.

008

dist./

meas value

051

check

distance

003

medium

property

052

range of

mapping

053

start

mapping

008

dist./

meas value

- envel. curve

- substracted signal

- mapping

- single curve

- cyclic

= 100: unlocked

¹ 100: locked

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

(333 = reset customer parameters)

0A3

reset

threaded

connection

1½

(G 1

reference point of

measurement

¾or BSP

¾orG ½)

¾or1½NPT

length

adjustment

030

end of

probe

031

probe

length

032

probe

033

probe

length

034

determine

length

- unknown

- 1.4 … 1.6

- 1.6 … 1.9

- 1.9 … 2.5

-4…7

-2.5…4

->7

envelope curve

Contrast: +or +

- standard

- aluminium tank

- plastic tank

- bypass/pipe

- coax-probe

- concrete

wall

- standard

- fast

change

- test: no filter

- slow

change

- free

- tie down

isolated

- tie down

gnd.

If shortened

please enter probe length here.

reference point of

measurement

F = measuring span

E = empty distance (= zero)

UB = upper blocking distance

LN = probe length

L = level

D = distance

Brief overview Levelflex M FMP40 with HART/4...20 mA

4Endress + Hauser

Levelflex M FMP40 with HART/4...20 mA Table of contents

Endress + Hauser 5

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 6

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Installation, commissioning and operation . . . . . . . . 6

1.3 Operational safety and process safety . . . . . . . . . . . . 6

1.4 Notes on safety conventions and symbols . . . . . . . . . 7

2 Identification . . . . . . . . . . . . . . . . . . . . 8

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12

3 Mounting . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 13

3.2 Incoming acceptance, transport, storage . . . . . . . . . 14

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 15

3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 35

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 36

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 36

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 38

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 41

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 41

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 41

5 Operation . . . . . . . . . . . . . . . . . . . . . . 42

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 42

5.2 Display and operating elements . . . . . . . . . . . . . . . 44

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.4 Display and acknowledging error messages . . . . . . 49

5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 52

6 Commissioning. . . . . . . . . . . . . . . . . . 53

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.2 Switching on the measuring device . . . . . . . . . . . . 53

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 56

6.5 Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . 64

6.6 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 66

6.7 Function "envelope curve display" (0E3) . . . . . . . . 67

6.8 Basic setup with the Endress+Hauser

operating program . . . . . . . . . . . . . . . . . . . . . . . . . 70

7 Maintenance. . . . . . . . . . . . . . . . . . . . 76

7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 76

7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 76

7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8 Accessories . . . . . . . . . . . . . . . . . . . . . 77

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 77

8.2 Flange with horn adapter to adapt on the following

nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

8.3 Remote display and operation FHX40 . . . . . . . . . . . 78

8.4 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8.5 Commubox FXA191 HART . . . . . . . . . . . . . . . . . . 80

8.6 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 80

8.7 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 80

8.8 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 80

8.9 Adapter flange FAU70E / FAU70A . . . . . . . . . . . . 81

8.10 Extension rod / Centering . . . . . . . . . . . . . . . . . . . 82

8.11 Isolated tie down . . . . . . . . . . . . . . . . . . . . . . . . . . 83

9 Trouble-shooting . . . . . . . . . . . . . . . . . 84

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 84

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 85

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 87

9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 91

10 Technical data . . . . . . . . . . . . . . . . . . . 92

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 92

11 Appendix. . . . . . . . . . . . . . . . . . . . . . 102

11.1 Operating menu HART (Display modul) . . . . . . . . 102

11.2 Description of functions . . . . . . . . . . . . . . . . . . . . 104

11.3 Function and system design . . . . . . . . . . . . . . . . . 104

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Safety instructions Levelflex M FMP40 with HART/4...20 mA

6Endress + Hauser

1 Safety instructions

1.1 Designated use

The Levelflex M FMP40 is a compact level transmitter for the continuous measurement of solids

and liquids, measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry.

1.2 Installation, commissioning and operation

The Levelflex M has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e.g. product overflow due to

incorrect installation or calibration. For this reason, the instrument must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety and process safety

Alternative monitoring measures must be taken to ensure operational safety and process safety

during configuration, testing and maintenance work on the device.

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this Additional documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local regulations.

Levelflex M FMP40 with HART/4...20 mA Safety instructions

Endress + Hauser 7

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the instrument

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the instrument

!Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned

Explosion protection

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring

entering areas with the designation “explosion hazardous areas” must conform with the stated type

of protection.

.Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas

Electrical symbols

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C.

Safety instruction

For safety instructions refer to the manual for the appropriate instrument version.

t >85°C

Identification Levelflex M FMP40 with HART/4...20 mA

8Endress + Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

L00-FMP4xxxx-18-00-00-en-001

Fig. 1: Information on the nameplate of the Levelflex M FMP40 (example)

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

Made in Germany

D-79689 Maulburg

Dat./Insp.:

Order Code:

IP68 / NEMA 6P

Ser.-No.:

4-wire

ENDRESS+HAUSER

t >85°C

TA > 70°C :

D01301-A

if modification

see sep. label

X= Patents

LEVELFLEX-M

90 … 253 V AC 3,5VA

10,5 … 32 V DC 1W

16 … 3 V DC 0,8W

Profibus PA

Foundation Fieldbus

LN= PN=

4 … 20 mA HART 2-wire

Order No

(see Order Information)

Communication

variant and

supply voltage

Serial number

Reference to additional

safety-relevant documentation

Designation according to Directive 94/9/EC

and designation of protection

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G Ex ia IIC T6/IECEx Zone 0/1

2 ATEX II 1/2D, Alu blind cover

3 ATEX II 2G Ex em (ia) IIC T6/IECEx Zone1

4 ATEX II 1/3D

5 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D

6 ATEX II 1/2G Ex ia IIC T6, WHG

7 ATEX II 1/2G Ex d (ia) IIC T6

8 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D, WHG

G ATEX II 3G Ex nA II T6

C NEPSI Ex em (ia) IIC T6

I NEPSI Ex ia IIC T6

J NEPSI Ex d (ia) IIC T6

QNEPSIDIP

R NEPSI Ex nA II T6

M FM DIP Cl.II Div.1 Gr.E-G N.I.

S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.

T FM XP Cl.I,II,III Div.1 Gr.A-G

N CSA General Purpose

P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.

U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

V CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

W IEC Ex td A20/21

X IEC Ex td A20/22

K *TIIS Ex ia IIC T4

L TIIS Ex d (ia) IIC T4

Y Special version, to be specified

Levelflex M FMP40 with HART/4...20 mA Identification

Endress + Hauser 9

20 Probe:

A Rope 4mm / 1/6", mainly liquid

B Rope 6mm / 1/4", solid

H Rope 6mm / 1/4", PA > steel, solid, Tmax = 100°C / 212°F

P Rod 6mm, liquid

1 Rod 12mm, liquid

K Rod 16mm, mainly liquid

L Coax, liquid

Y Special version, to be specified

30 Probe length:

A ..... mm, rope 4mm, 316

B ..... mm, rope 6mm, 316

C ..... inch rope 1/6", 316

D ..... inch, rope 1/4", 316

E ..... mm, rope 6mm, PA > steel

F ..... inch, rope 1/4", PA > steel

K ..... mm, rod 16mm, 316L

L ..... mm, coax, 316L

M ..... inch, rod 16mm, 316L

N ..... inch, coax, 316L

P ..... mm, rod 6mm, 316L

R ..... inch, rod 6mm, 316L

S *..... mm, rod 16mm, 316L, 500mm divisible

T *..... mm, rod 16mm, 316L, 1000mm divisible

U *..... inch, rod 16mm, 316L, 500mm divisible

V *..... inch, rod 16mm, 316L, 1000mm divisible

1 ..... mm rod 12mm, AlloyC22

2 ..... mm coax, AlloyC22

3 ..... inch, rod 12mm, AlloyC22

4 ..... inch, coax, AlloyC22

Y Special version, to be specified

40 O-ring Material; Temperature:

2 Viton; -30...150°C/-22...302°F

3 EPDM; -40...120°C/-40...248°F

4 Kalrez; -5...150°C/23...302°F

9 Special version, to be specified

50 Process Connection:

ACJ 1-1/2" 150lbs RF, 316/316L flange ANSI B16.5

ACM 1-1/2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

ADJ 1-1/2" 300lbs RF, 316/316L flange ANSI B16.5

ADM 1-1/2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5

AEM 2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

AFJ 2" 300lbs RF, 316/316L flange ANSI B16.5

AFM 2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5

ALM 3" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5

AMM 3" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

APJ 4" 150lbs RF, 316/316L flange ANSI B16.5

APM 4" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5

AQM 4" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

AWJ 6" 150lbs RF, 316/316L flange ANSI B16.5

AWM 6" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

A3J 8" 150lbs RF, 316/316L flange ANSI B16.5

CFJ DN40 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CFM DN40 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CGM DN50 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CMM DN80 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CSJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CSM DN80 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CQM DN100 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

Identification Levelflex M FMP40 with HART/4...20 mA

10 Endress + Hauser

CTM DN100 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CWM DN150 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CXJ DN200 PN16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ Thread ISO228 G3/4, 316L

GRJ Thread ISO228 G1-1/2, 316L

GRM Thread ISO228 G1-1/2, AlloyC22

CNJ Thread ANSI NPT3/4, 316L

GNJ Thread ANSI NPT1-1/2, 316L

GNM Thread ANSI NPT1-1/2, AlloyC22

KDJ 10K 40 RF, 316L flange JIS B2220

KDM 10K 40, AlloyC22 >316L flange JIS B2220

KEJ 10K 50 RF, 316L flange JIS B2220

KEM 10K 50, AlloyC22 >316L flange JIS B2220

KLJ 10K 80 RF, 316L flange JIS B2220

KLM 10K 80, AlloyC22 >316L flange JIS B2220

KPJ 10K 100 RF, 316L flange JIS B2220

KPM 10K 100, AlloyC22 >316L flange JIS B2220

YY9 Special version, to be specified

60 Power Supply; Output:

B 2-wire; 4-20mA SIL HART

D2-wire;PROFIBUSPA

F 2-wire; FOUNDATION Fieldbus

K 2-wire; 4-20mA HART, Interface measurement

G 4-wire 90-250VAC; 4-20mA SIL HART

H 4-wire 10.5-32VDC; 4-20mA SIL HART

Y Special version, to be specified

70 Operation:

1 W/o display, via communication

2 4-line display VU331, Envelope curve display on site

3 Prepared for FHX40, Remote display (Accessory)

9 Special version, to be specified

80 Type of Probe:

B *Compact, centering disk d=45mm, 316L, pipe diameter DN50/2" + DN65/2-1/2"

C *Compact, centering disk d=75mm, 316L, pipe diameter DN80/3" + DN100/4"

D *Spacer, center rod d=45mm, 316L,

pipe diameter DN50/2" + DN65/2-1/2", spacer, 400mm

E *Spacer, center rod d=75mm, 316L,pipe diameter DN80/3" + DN100/4",

spacer,400mm

F *Remote, cable 3m, top, center d=45mm, centering disk d=45mm, 316L

pipe diameter DN50/2" + DN65/2-1/2", 316L

G *Remote, cable 3m, top, center d=75mm, centering disk d=75mm, 316L,

pipe diameter DN80/3" + DN100/4", 316L

H *Remote, cable 3m, side, center d=45mm, centering disk d=45mm, 316L,

pipe diameter DN50/2" + DN65/2-1/2"

I *Remote, cable 3m, side, center d=75mm, centering disk d=75mm, 316L,

pipe diameter DN80/3" + DN100/4"

1 Compact, basic version

2 Spacer, 400mm

3 Remote, cable 3m, top entry

4 Remote, cable 3m, side entry

9 Special version, to be specified

90 Housing; Cable Entry:

A F12 Alu, coated IP68; gland M20

B F12 Alu, coated IP68; thread G1/2

C F12 Alu, coated IP68; thread NPT1/2

D F12 Alu, coated IP68; plug M12

E F12 Alu, coated IP68; plug 7/8"

G T12 Alu, coated IP68; gland M20 (Ex d > thread M20)

H T12 Alu, coated IP68; thread G1/2

J T12 Alu, coated IP68; thread NPT1/2

K T12 Alu, coated IP68; plug M12

L T12 Alu, coated IP68; plug 7/8"

M T12 Alu, coated IP68; gland M20 + OVP1)

N T12 Alu, coated IP68; thread G1/2 + OVP1)

P T12 Alu, coated IP68; thread NPT1/2+OVP1)

Q T12 Alu, coated IP68; plug M12 + OVP1)

50 Process Connection:

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