Endress+Hauser LT5 Technische Daten

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Brief Operating Instructions

Float level gauge LT5

Mechanical tank gauge for measuring liquid level

These Instructions are Brief Operating Instructions; they are

not a substitute for the Operating Instructions pertaining to

the device.

Detailed information about the device can be found in the

Operating Instructions and the other documentation:

Available for all device versions via:

• Internet: www.endress.com/deviceviewer

• Smart phone/tablet: Endress+Hauser Operations App

KA01676G/00/EN/01.23-00

71629416

2023-10-06

Float level gauge LT5

2 Endress+Hauser

Order code:

Ext. ord. cd.:

Ser. no.:

www.endress.com/deviceviewer Endress+Hauser

Operations App

XXXXXXXXXXXX

XXXXX-XXXXXX

XXX.XXXX.XX

Serial number

A0023555

Float level gauge LT5 Table of contents

Endress+Hauser 3

Table of contents

1 Document information ............................................................ 4

1.1 Symbols used ......................................................................... 4

1.2 Documentation ........................................................................ 6

2 Basic safety instructions .......................................................... 7

2.1 Requirements for personnel .............................................................. 7

2.2 Designated use ........................................................................ 7

2.3 Workplace safety ...................................................................... 7

2.4 Operational safety ......................................................................8

2.5 Product safety ......................................................................... 8

3 Product description ............................................................... 8

3.1 Designated use ........................................................................ 8

3.2 Delivery examples ...................................................................... 9

4 Incoming acceptance and product identification ................................. 10

4.1 Incoming acceptance ................................................................... 10

4.2 Product identification .................................................................. 10

4.3 Manufacturer address .................................................................. 10

4.4 Storage and transport .................................................................. 10

5 Installation ...................................................................... 11

5.1 Measuring tape and wire lengths .......................................................... 11

5.2 Sealing materials for wetted liquid and wetted gas parts ......................................... 14

5.3 Material certificates ................................................................... 15

5.4 Guide wire installation ................................................................. 16

5.5 Measuring tape and measuring wire installation .............................................. 19

5.6 Liquid sealant for seal pot ............................................................... 35

6 Commissioning .................................................................. 41

6.1 Dial display .......................................................................... 41

6.2 Counter display ....................................................................... 43

6.3 Indicator calibration ................................................................... 45

6.4 Handling the gauge in water leak/airtightness tests and at gauge startup ............................ 53

Document information Float level gauge LT5

4 Endress+Hauser

1 Document information

1.1 Symbols used

1.1.1 Safety symbols

DANGER

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

WARNING

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

CAUTION

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

NOTICE

This symbol contains information on procedures and other facts which do not result in

personal injury.

1.1.2 Electrical symbols

Alternating current

Direct current and alternating current

Direct current

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding

system.

Protective earth (PE)

Ground terminals that must be connected to ground prior to establishing any other

connections.

The ground terminals are located on the interior and exterior of the device:

• Interior ground terminal: protective earth is connected to the mains supply.

• Exterior ground terminal: device is connected to the plant grounding system.

1.1.3 Tool symbols

Phillips head screwdriver

Flat blade screwdriver

Float level gauge LT5 Document information

Endress+Hauser 5

Torx screwdriver

Allen key

Open-ended wrench

1.1.4 Symbols for certain types of information and graphics

Permitted

Procedures, processes or actions that are permitted

Preferred

Procedures, processes or actions that are preferred

Forbidden

Procedures, processes or actions that are forbidden

Tip

Indicates additional information

Reference to documentation

Reference to graphic

Notice or individual step to be observed

Series of steps

Result of a step

Visual inspection

Operation via operating tool

Write-protected parameter

1, 2, 3, ...

Item numbers

A, B, C, ...

Views

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions

Temperature resistance of the connection cables

Specifies the minimum value of the temperature resistance of the connection cables

Document information Float level gauge LT5

6 Endress+Hauser

1.2 Documentation

The following documents can be accessed from the download area of the Endress+Hauser

website (www.endress.com/downloads).

For an overview of the enclosed relevant technical documentation, refer to the following:

W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number on the

nameplate.

1.2.1 Technical Information (TI)

Planning aid

This document contains all technical data related to the device, as well as an overview of

accessories and other products that can be ordered for this device.

1.2.2 Brief Operating Instructions (KA)

Guide that takes you quickly to the 1st measured value

The Brief Operating Instructions contain all the essential information from incoming

acceptance to initial commissioning.

1.2.3 Operating Instructions (BA)

Operating instructions contain all information required for all stages in the device life cycle

(from product identification, incoming acceptance, storage, mounting, connection, operation

and setting to troubleshooting, maintenance and disposal).

Float level gauge LT5 Basic safety instructions

Endress+Hauser 7

2 Basic safety instructions

2.1 Requirements for personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the

following requirements:

‣Be specialists who are trained and have a relevant qualification for this specific function

and task.

‣Be authorized by the plant owner-operator.

‣Be familiar with local/national regulations.

‣Before starting work, read and understand the instructions in the Operating Instructions

and supplementary documentation as well as the certificates (depending on the

application).

‣Follow instructions and comply with basic conditions.

The operating personnel must fulfill the following requirements:

‣Be instructed and authorized according to the requirements of the task by the facility's

owner-operator.

‣Follow the instructions in this manual.

2.2 Designated use

Application and measured materials

Depending on the version ordered, the device can also be used with potentially explosive,

flammable, poisonous or oxidizing materials.

Devices that are used in hazardous areas have corresponding labels on their nameplates.

To ensure that the device remains in proper condition for the operation time:

‣Only use the device in full compliance with the data on the nameplate and the general

conditions listed in the Operating Instructions and supplementary documentation.

‣Check the nameplate to verify if the device can be put to its intended use in hazardous

areas.

‣If the device is not operated at an atmospheric temperature, compliance with the relevant

basic conditions specified in the relevant device documentation is absolutely essential.

‣Protect the device permanently against corrosion from environmental influences.

‣Observe the limit values in the "Technical Information".

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

For work on and with the device:

‣Wear the required personal protective equipment according to local/national regulations.

Product description Float level gauge LT5

8 Endress+Hauser

2.4 Operational safety

Risk of injury!

‣Operate the device in proper technical conditions and fail-safe conditions only.

‣The plant owner-operator is responsible for interference-free operation of the device.

Modifications to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable

dangers:

‣If modifications are nevertheless required, contact your Endress+Hauser Sales Center.

Repair

To ensure continued operational safety and reliability:

‣Carry out repairs on the device only if they are expressly permitted.

‣Observe local/national regulations pertaining to repair of an electrical device.

‣Use only original spare parts and accessories from Endress+Hauser.

Ex-area

Observe the following notes to eliminate the risk of danger to persons or the facility when the

device is used in Ex-areas (e.g. explosion protection, pressure equipment safety):

‣Check the model nameplate to ensure that the ordered device is explosion proof.

‣Observe the specifications in the separate supplementary documentation attached to these

Instructions.

2.5 Product safety

This device was designed in accordance with GEP (Good Engineering Practice) to meet state-

of-the-art safety requirements, has been tested and left the factory in a condition in which it

is safe to operate. It meets the general safety standards and legal requirements.

3 Product description

3.1 Designated use

Float level gauge LT5 is an important measuring instrument in the process industry. The

mechanical construction does not require a power supply and it is easy to install. Since it can

be used for high-precision liquid level measurement and remote indication detection, it is

ideal for the following operations:

• Inventory management

• Batch processing

• Management of a process tank

• Safe tank operation

Float level gauge LT5 Product description

Endress+Hauser 9

3.2 Delivery examples

The packaging method will vary depending on the order code, etc. For flange type, the sheave

elbow will be delivered in a separate packaging box.

A0039945

 1 Packaging

1 Gauge supporter

2 Anchor hook

3 Sheave elbow

4 Top anchor

5 Guide wire

6 Measuring tape

7 Gauge head

8 Float (below the gauge head)

Incoming acceptance and product identification Float level gauge LT5

10 Endress+Hauser

4 Incoming acceptance and product identification

4.1 Incoming acceptance

Upon receipt of the goods, check the following:

• Are the order codes on the delivery note and the product label identical?

• Are the goods undamaged?

• Do the nameplate data match the ordering information on the delivery note?

• If required (see nameplate): Are the Safety Instructions (XA) enclosed?

If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center.

4.2 Product identification

The following options are available for identification of the device:

• Nameplate specifications

• Extended order code with breakdown of the device features on the delivery note

•W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the

nameplate; this will display all the information about the device.

4.3 Manufacturer address

Endress+Hauser Yamanashi Co., Ltd.

406-0846

862-1 Mitsukunugi, Sakaigawa-cho, Fuefuki-shi, Yamanashi

4.4 Storage and transport

4.4.1 Storage conditions

• Storage temperature: –20 to +70 °C (–4 to 158 °F)

• Store the device in its original packaging.

4.4.2 Transport

NOTICE

The housing may become damaged or dislodged.

Risk of injury

‣When transporting the device to the measuring point, either use the device's original

packaging or hold by the process connector.

‣Secure a hoisting device (such as a hoisting ring or a lifting eye bolt) to the process

connector, not to the housing. Pay attention to the device's center of gravity to prevent

unexpected tilting.

‣Comply with the safety precautions and transportation conditions for devices that weigh

18 kg (39.6 lbs) or more (IEC61010).

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