Endress+Hauser Turbimax CUS50D Bedienungsanleitung

Products Solutions Services

Operating Instructions

Turbimax CUS50D

Absorption sensor for turbidity and solids

measurements

BA01846C/07/EN/03.20

71473151

2020-02-10

Turbimax CUS50D Table of contents

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Table of contents

1 About this document ........... 4

1.1 Warnings ........................... 4

1.2 Symbols used ........................ 4

1.3 Symbols on the device ................ 5

2 Basic safety instructions ....... 6

2.1 Requirements for personnel ........... 6

2.2 Designated use ...................... 6

2.3 Workplace safety .................... 6

2.4 Operational safety ................... 6

2.5 Product safety ....................... 7

3 Product description ............. 8

3.1 Product design ....................... 8

4 Incoming acceptance and

product identification ......... 10

4.1 Incoming acceptance ................ 10

4.2 Product identification ................ 10

4.3 Scope of delivery .................... 11

4.4 Certificates and approvals ............ 11

5 Installation .................... 12

5.1 Installation conditions ............... 12

5.2 Mounting the sensor ................ 16

5.3 Mounting the compressed air cleaning

unit ............................... 20

5.4 Post-installation check ............... 20

6 Electrical connection .......... 21

6.1 Connecting the sensor ............... 21

6.2 Ensuring the degree of protection ..... 23

6.3 Post-connection check ............... 23

7 Commissioning ................ 24

7.1 Function check ..................... 24

8 Operation ...................... 25

8.1 Adapting the measuring device to the

process conditions .................. 25

9 Diagnostics and

troubleshooting ............... 37

9.1 General troubleshooting ............. 37

10 Maintenance .................. 38

10.1 Maintenance tasks .................. 38

11 Repair .......................... 39

11.1 Spare parts ........................ 39

11.2 Return ............................ 39

11.3 Disposal ........................... 39

12 Accessories .................... 40

12.1 Assemblies ........................ 40

12.2 Holder ............................ 41

12.3 Mounting material .................. 41

12.4 Compressed air cleaning ............. 42

12.5 Calibration kit ...................... 42

13 Technical data ................. 43

13.1 Input .............................. 43

13.2 Performance characteristics .......... 43

13.3 Environment ....................... 44

13.4 Process ............................ 45

13.5 Mechanical construction ............. 45

Index ................................. 46

About this document Turbimax CUS50D

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1 About this document

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of non-

compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

Turbimax CUS50D About this document

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1.3 Symbols on the device

Symbol Meaning

Reference to device documentation

Basic safety instructions Turbimax CUS50D

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2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Designated use

The sensor is used to measure turbidity and solids and is specially designed for use in

industrial wastewater and processes.

The sensor is particularly suited for use in the following applications:

• Turbidity measurements based on the principle of light attenuation (turbidimetry) in

accordance with EN ISO 7027

• Absorption measurements in liquid, as well as highly absorbing media and sludges

• Measurement of concentration or solids content

• Measurement of solids content in process liquids

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

Turbimax CUS50D Basic safety instructions

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2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

international standards have been observed.

Product description Turbimax CUS50D

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3 Product description

3.1 Product design

The sensor features a sensor head with 2 path lengths of 5 mm (0.2 in) and 10 mm (0.39 in).

A0036825

 1 CUS50D sensor head

1 Light sources 10 mm (0.39 in)

2 Light sources 5 mm (0.2 in)

3 Light receiver 5 mm (0.2 in)

4 Light receiver 10 mm (0.39 in)

Turbimax CUS50D Product description

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A0036368

 2 Versions

A With clamp

B With compressed air cleaning

3.1.1 Measuring principle

The sensor operates on the principle of light attenuation in accordance with ISO 7027 and

meets the requirements of this standard.

It is suitable for measurements in the average to high turbidity range and for the

measurement of solids content.

Incoming acceptance and product identification Turbimax CUS50D

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4 Incoming acceptance and product identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.

 Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.

 Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.

 Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected

against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

4.2 Product identification

4.2.1 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Order code

• Extended order code

• Serial number

• Safety information and warnings

‣Compare the information on the nameplate with the order.

4.2.2 Identifying the product

Product page

www.endress.com/cus50d

Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Obtaining information on the product

1. Go to www.endress.com.

2. Call up the site search (magnifying glass).

3. Enter a valid serial number.

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