Endress+Hauser Micropilot M FMR 230 Bedienungsanleitung

BA225F/00/en/10.04

Nr. 52008592

Valid as of software version:

V 01.02.00 (amplifier)

V 01.02.00 (communication)

micropilot M

FMR 230

PROFIBUS PA

Level-Radar

Operating Instructions

ENDRESS+HAUSER

MICROPILOTII

ENDRESS+HAUSER

MICROPILOT II

IP 65

Order Code:

Ser.-No.:

Order Code:

Ser.-No.:

Messbereich

Measuring range

Messbereich

Measuring range

U 16...36 V DC

4...20 mA

U 16...36 V DC

4...20 mA

max. 20 m

Madein Ger many Maulburg

T >70°C :

At >85°C

T >70°C :

At >85°C

Micropilot M FMR 230 with PROFIBUS PA

2Endress + Hauser

Brief operating instructions

L00-FMR2xxxx-19-00-00-en-039

!Note!

This operating manual explains the installation and initial start-up for the level

transmitter. All functions that are required for a typical measuring task are taken into

account here. In addition, the Micropilot M provides many other functions that are not

included in this operating manual, such as optimising the measuring point and

converting the measured values.

An overview of all device functions can be found on Page 102.

The operating manual BA 221F/00/en "Description of the instrument functions for

Micropilot M" provides an extensive description of all device functions, which can

you be found on the enclosed CD-ROM.

……

KA 159F/00/a2/05.02

52006292

……

Micropilot M - Brief operating instructions

- dome

ceiling

- horizontal

cyl.

- bypass

…

- unknown

- DC: <1.9

- DC: 1.9 …4

- DC: 4 …10

- DC: >10

- standard

- calm

surface

- add. agitator

…

input E

(see sketch)

input F

(see sketch)

only for

bypass +

stilling well

- ok

- too small

- too big

- unknown

- manual

displayed

(see sketch)

D and L are confirm

or specify

range

suggestion

000

measured value

Group

selection

basic setup

safety settings

system

parameter

display

envelope curve

linearisation

extended calibr.

output (HART, FF)

profibus param.(PA)

092

language

diagnostics

0A0

present

error

002

tank shape

004

process

cond.

005

empty

calibr.

006

full

calibr.

007

pipe

diameter

008

dist./

meas value

051

check

distance

003

medium

cond.

052

range of

mapping

053

start

mapping

008

dist./

meas value

flange:

reference point

of measurement

- envel. curve

- incl. FAC

- incl. cust. map

- single curve

- cyclic

= 100: unlocked

100: locked≠

= 2457: unlocked

2457: locked≠

0E1

plot settings

0E2

recording

curve

0A1

error

0A4

unlock

parameter

threaded connection:

reference point of

measurement

HART

PA , F F

}

Contrast: +or+

Micropilot M FMR 230 with PROFIBUS PA Endress + Hauser

Endress + Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Notes on safety conventions and symbols . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . 9

3 Mounting . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . 11

3.3 Installation conditions . . . . . . . . . . . . . . . . . . 12

3.4 Installation instructions . . . . . . . . . . . . . . . . . 18

3.5 Post-installation check . . . . . . . . . . . . . . . . . . 27

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 28

4.2 Connecting the measuring unit . . . . . . . . . . . 31

4.3 Recommanded connection . . . . . . . . . . . . . . 32

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . 32

4.5 Post-connection check . . . . . . . . . . . . . . . . . 32

5 Operation . . . . . . . . . . . . . . . . . . . . . 33

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . 33

5.2 Display and operating elements . . . . . . . . . . 35

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . 37

5.4 Display and acknowledging error messages 40

5.5 PROFIBUS PA communication . . . . . . . . . . . 41

6 Commissioning . . . . . . . . . . . . . . . . 59

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 59

6.2 Switching on the measuring device . . . . . . . . 59

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.4 Basic Setup with the VU 331 . . . . . . . . . . . . . 62

6.5 Basic Setup with the ToF Tool . . . . . . . . . . . . 74

7 Maintenance . . . . . . . . . . . . . . . . . . 79

8 Accessories . . . . . . . . . . . . . . . . . . . 80

9 Trouble-shooting. . . . . . . . . . . . . . . 83

9.1 Trouble-shooting instructions . . . . . . . . . . . . 83

9.2 System error messages . . . . . . . . . . . . . . . . . 84

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . 86

9.4 Orientation of the Micropilot . . . . . . . . . . . . . . 88

9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 90

9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

9.8 Software history . . . . . . . . . . . . . . . . . . . . . . . 97

9.9 Contact addresses of Endress+Hauser . . . . . 97

10 Technical data . . . . . . . . . . . . . . . . . 98

10.1 Additional technical data . . . . . . . . . . . . . . . . 98

11 Appendix . . . . . . . . . . . . . . . . . . . . . 102

11.1 Operating menu PA (display modul),

ToF Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

11.2 Operating matrix PA / Commuwin II . . . . . . . 104

11.3 Description of functions . . . . . . . . . . . . . . . . 105

11.4 Function and system design . . . . . . . . . . . . . 106

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Safety instructions Micropilot M FMR 230 with PROFIBUS PA

4Endress + Hauser

1Safetyinstructions

1.1 Designated use

The Micropilot M FMR 230 is a compact radar level transmitter for the continuous,

contactless measurement of liquids, pastes and sludge. The device can also be freely

mounted outside closed metal vessels because of its operating frequency of about

6 GHz and a maximum radiated pulsed energy of 1mW (average power output 1 µW).

Operation is completely harmless to humans and animals.

1.2 Installation, commissioning and operation

The Micropilot M has been designed to operate safely in accordance with current

technical, safety and EU standards. If installed incorrectly or used for applications for

which it is not intended, however, it is possible that application-related dangers may

arise, e.g. product overflow due to incorrect installation or calibration. For this reason,

the instrument must be installed, connected, operated and maintained according to the

instructions in this manual: personnel must be authorised and suitably qualified. The

manual must have been read and understood, and the instructions followed.

Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety

1.3.1 Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate

"Ex documentation", which is an integral part of this Operating Manual. Strict

compliance with the installation instructions and ratings as stated in this supplementary

documentation is mandatory.

•Ensure that all personnel are suitably qualified.

•Observe the specifications in the certificate as well as national and local regulations.

1.3.2 FCC approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following

two conditions: (1) This device may not cause harmful interference, and (2) this device

must accept any interference received, including interference that may cause

undesired operation.

"Caution!

Changes or modifications not expressly approved by the part responsible for

compliance could void the user’s authority to operate the equipment.

Micropilot M FMR 230 with PROFIBUS PA Safety instructions

Endress + Hauser 5

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual,

the following conventions have been used, each indicated by a corresponding symbol

in the margin.

Symbol Meaning

#Warning!

A warning highlights actions or procedures which, if not performed correctly,

will lead to personal injury, a safety hazard or destruction of the instrument

"Caution!

Caution highlights actions or procedures which, if not performed correctly,

may lead to personal injury or incorrect functioning of the instrument

!Note!

A note highlights actions or procedures which, if not performed correctly, may

indirectly affect operation or may lead to an instrument response which is not

planned

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in

an explosion hazardous area

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas.

– Devices located in and wiring entering areas with the designation

“explosion hazardous areas” must conform with the stated type of protection

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous

areas.

– Devices located in safe areas still require a certificate if their outputs run into

explosion hazardous areas

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or

supplied

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage

may be applied or supplied

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already

grounded by means of an earth grounding system

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other

connection to the equipment

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g.

neutral star or equipotential line according to national or company practice

Identification Micropilot M FMR 230 with PROFIBUS PA

6Endress + Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

L00-FMR2xxxx-18-00-00-en-002

Fig. 1: Information on the nameplate of the Micropilot M with PROFIBUS-PA (example)

2.1.2 Ordering structure

Ordering structure Micropilot M FMR 230

10 Certificates

A For non-hazardous areas

F For non-hazardous areas + WHG

1 ATEX II 1/2 G EEx ia IIC T6

2 ATEX II 1/2 G EEx ia IIC T6, note safety instruction (XA) for electrostatic charging!

6 ATEX II 1/2 G EEx ia IIC T6 + WHG

7 ATEX II 1/2 G EEx ia IIC T6 + WHG, note safety instruction (XA) for electrostatic charging!

3 ATEX II 1/2 G EEx em [ia] IIC T6

8 ATEX II 1/2 G EEx em [ia] IIC T6 + WHG

4 ATEX II 1/2 G EEx d [ia] IIC T6

G ATEX II 3 G EEx nA II T6

S FM IS - Class I, Division 1, Group A-D

T FM XP - Class I, Division 1, Group A-D

N CSA General Purpose

U CSA IS - Class I, Division 1, Group A-D

V CSA XP - Class I, Division 1, Group A-D

K TIIS EEx ia IIC T4

L TIIS EEx d [ia] IIC T4

M TIIS EEx d [ia] IIC T1

W AUS Ex ib IIC T6

Y Special version

20 Antenna size

1 without horn (for pipe installation only)

280mm/3"

3100mm/4"

4150mm/6"

5200mm/8"

6250mm/10"

FMR 230- Product designation (part 1)

Micropilot M FMR 230 with PROFIBUS PA Identification

Endress + Hauser 7

Ordering structure Micropilot M FMR 230 (continued)

30 Type of antenna, sealing, temperature

Type Sealing Temperature range

V Standard Viton/FKM -20 °C…200 °C / -4 °F…+392 °F

E Standard EPDM -40 °C…150 °C / -40 °F…+302 °F

K Standard Kalrez 0 °C…200 °C / 32 °F…+392 °F

L Extended temperature Graphit -60 °C…280 °C / -76 °F…+536 °F

M High temperature Graphit -60 °C…400 °C / -76 °F…+752 °F

H Enamel antenna PTFE -40 °C…200 °C / -40 °F…+392 °F

Y Special version

40 Process connection, material

Flange Dia/Pressure Standard Material

CMJ DN80 PN16 EN 1092-1, B11) 316L

CNJ DN80 PN40 EN 1092-1, B11) 316L

CQJ DN100 PN16 EN 1092-1, B11) 316L

CQ5 DN100 PN16 EN 1092-11) Alloy C4 >316Ti

CRJ DN100 PN40 EN 1092-1, B11) 316L

CWJ DN150 PN16 EN 1092-1, B11) 316L

CW5 DN150 PN10/16 EN 1092-11) Alloy C4 >316Ti

EWT DN150 PN16 EN 1092-1, B11) enamelled steel

CXJ DN200 PN16 EN 1092-1, B11) 316L

EXT DN200 PN16 EN 1092-1, B11) enamelled steel

C6J DN250 PN16 EN 1092-1, B11) 316L

C65 DN200 PN16 EN 1092-11) Alloy C4 >316Ti

ALJ 3"/150 lbs ANSI B16.5 316/316L

AMJ 3"/300 lbs ANSI B16.5 316/316L

APJ 4"/150 lbs ANSI B16.5 316/316L

AQJ 4"/300 lbs ANSI B16.5 316/316L

AVJ 6"/150 lbs ANSI B16.5 316/316L

AV5 6"/150 lbs ANSI B16.5 Alloy C4 >316Ti

AVT 6"/150 lbs ANSI B16.5 enamelled steel

A3J 8"/150 lbs ANSI B16.5 316/316L

A35 8"/150 lbs ANSI B16.5 Alloy C4 >316Ti

A3T 8"/150 lbs ANSI B16.5 enamelled steel

A5J 10"/150 lbs ANSI B16.5 316/316L

A55 10"/150 lbs ANSI B16.5 Alloy C4 >316Ti

KA2 10 K 80A JIS B2210 316Ti

KH2 10 K 100A JIS B2210 316Ti

KV2 10 K 150A JIS B2210 316Ti

KD2 10 K 200A JIS B2210 316Ti

K52 10 K 250A JIS B2210 316Ti

1) agreeable to DIN 2527

TL2 3" Tri-clamp ISO 2852 316Ti

YY9 Special version

50 Output and menu based operation

A 4…20 mA HART with VU 331 (4-line alphanumeric display)

B 4…20 mA HART

K 4...20 mA HART, prepared for FHX40, mounting of remote display (accessory)

C PROFIBUS PA with VU 331 (4-line alphanumeric display)

D PROFIBUS PA

L PROFIBUS PA, prepared for FHX40, mounting of remote display (accessory)

E Foundation Fieldbus with VU 331 (4-line alphanumeric display)

F Foundation Fieldbus

M Foundation Fieldbus, prepared for FHX40, mounting of remote display (accessory)

Y Special version

60 Housing

A Aluminium F12-housing, coated, IP65

B 316L F23-housing, IP65/NEMA4x

C Aluminium T12-housing with separate connection compartment, coated, IP65

D Aluminium T12-housing with separate connection compartment, coated, IP65,

overvoltage protection

Y Special version

FMR 230- Product designation (part 2)

Identification Micropilot M FMR 230 with PROFIBUS PA

8Endress + Hauser

Ordering structure Micropilot M FMR 230 (continued)

70 Gland / Entry

2 M20x1.5 cable gland (for EEx d: cable entry)

3 G ½ cable entry

4 ½ NPT cable entry

5 PROFIBUS PA M12 plug

6 7/8" FF plug

9 Special version

80 Additional options

A Additional options not selected

B 3.1.B material, wetted parts 316Ti, Inspection Certificate EN 10204,

acc. specification 52005759

N NACE MR1075/3.1.B, wetted parts 316L, Inspection Certificate EN 10204,

acc. specification 52010806

S GL (German Lloyd) marine certificate

Y Special version

FMR 230- Complete product designation

Micropilot M FMR 230 with PROFIBUS PA Identification

Endress + Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage

of measuring instruments given in the chapter "Incoming acceptance, transport,

storage" on Page 11!

The scope of delivery consists of:

•Assembled instrument

•2 ToF Tool - FieldTool®Package CD-ROMs

– CD 1: ToF Tool - FieldTool®Program

Program including Device Descriptions (device drivers) and documentation for all

Endress+Hauser devices wich are operable using ToF Tool

– CD 2: ToF Tool - FieldTool®Utilities

Utility program (e.g. Adobe Acrobat Reader, MS Internet Explorer)

•Accessories (→Chap. 8)

Accompanying documentation:

•Short manual (basic setup/troubleshooting): housed in the instrument

•Operating manual (this manual)

•Approval documentation: if this is not included in the operating manual.

!Note!

The operating manual "Description of Instrument Functions" you can be found on the

enclosed CR-ROM.

2.3 Certificates and approvals

CE mark, declaration of conformity

The instrument is designed to meet state-of-the-art safety requirements, has been

tested and left the factory in a condition in which it is safe to operate. The instrument

complies with the applicable standards and regulations in accordance with EN 61010

"Protection Measures for Electrical Equipment for Measurement, Control, Regulation

and Laboratory Procedures". The instrument described in this manual thus complies

with the statutory requirements of the EG directives. Endress+Hauser confirms the

successful testing of the instrument by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA

ToF®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,

Germany

PulseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,

Germany

PhaseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,

Germany

PROFIBUS®

Registered trademark of the PROFIBUS Trade Organisation, Karlsruhe, Germany

Mounting Micropilot M FMR 230 with PROFIBUS PA

10 Endress + Hauser

3 Mounting

3.1 Quick installation guide

L00-FMR230xx-17-00-00-en-012

90°

DN150

ANSI 6”

DN50

ANSI 2”

DN50

ANSI 2”

DN200…250

ANSI 8…10”

DN80…150

ANSI 3…6”

DN80…150

ANSI 3…6”

90°

mark at instrument flange

F12/F23 housing

T12 housing

mark at instrument flange

Turn housing

Observe orientation when installing!

Installation in tank (free space):

Mark on process connector facing the nearest tank wall!

Installation in stilling well:

Mark on process connector pointed towards the slots or vent holes!

Installation in bypass:

Mark on process connector 90° offset from the tank connections!

The housing can be turned 350°

in order to simplify access to the

display and the terminal compartment

Allen key

4 mm

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