Endress+Hauser Micropilot M FMR245 Bedienungsanleitung

BA252F/00/en/05.08

71073076

Valid as of software version:

01.05.00

Operating Instructions

Micropilot M FMR245

Level-Radar

Brief operating instructions Micropilot M FMR245 with PROFIBUS PA

2Endress+Hauser

Brief operating instructions

L00-FMR250xx-19-00-00-en-020

!Note!

This operating manual explains the installation and initial start-up for the level transmitter. All

functions that are required for a typical measuring task are taken into account here. In addition, the

Micropilot M provides many other functions that are not included in this operating manual, such as

optimising the measuring point and converting the measured values.

An overview of all device functions can be found on Page 108.

The operating manual BA291F/00/en "Description of the instrument functions for Micropilot M"

provides an extensive description of all device functions, which can be found on the enclosed

CD-ROM.

… …

…

KA235F/00/a2/08.06

52025245

…

20 mA

100%

4mA

52025245

Micropilot M FMR240/244/245/250 - Brief operating instructions

- dome

ceiling

- horizontal

cyl.

- bypass

…

- unknown

- metal silo

- concrete

silo

- bin / bunker

…

- liquid

- solid

- unknown

- DC: <1.9

- DC: 1.9 … 4

-DC:4…10

- DC: >10

- standard

- calm

surface

- add.

agitator

…

input E

(see sketch)

input E

(see sketch)

input F

(see sketch)

input F

(see sketch)

only for

bypass +

stilling well

-ok

- too small

- too big

- unknown

- manual

displayed

(see sketch)

D and L are confirm

or specify

range

suggestion

000

measured

value

Group

selection

basic

setup

safety

settings

system parameter

display

envelope

curve

linearisation

extended

calibr.

output (HART, FF)

profibus param. (PA)

092

language

diagnostics

0A0

present error

002

tank

shape

002

tank

shape

00A

vessel /

silo

004

process

cond.

005

empty

calibr.

005

empty

calibr.

006

full

calibr.

006

full

calibr.

007

pipe

diameter

008

dist./

meas value

051

check

distance

003

medium

cond.

00B

medium

cond.

00C

proscess

cond.

052

range of

mapping

053

start

mapping

008

dist./

meas value

- envel. curve

- incl. FAC

- incl. cust. map

- single curve

- cyclic

= 100: unlocked

100: locked≠

0E1

plot settings

0E2

recording

curve

0A1

previous error

0A4

unlock parameter

HART

}

Contrast: +or +

- unknown

- DC: 1.6...1.9

- DC: 1.9 …2.5

- DC: 2.5 …4

...

- standard

- fast change

- slow change

- test: no filter flange:

reference point of

measurement

threaded

connection

1½” (R1

reference point of

measurement

BSPT ½”)

or 1½ NPT

001

media

type

= 2457: unlocked

2457: locked≠PA, FF

}

Solid Liquid

Micropilot M FMR245 with PROFIBUS PA Table of contents

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Notes on safety conventions and symbols . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9

3 Mounting . . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . . . . . . . 11

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 22

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 27

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 31

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 32

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 32

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 32

5 Operation . . . . . . . . . . . . . . . . . . . . . . 33

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 33

5.2 Display and operating elements . . . . . . . . . . . . . . . 35

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.4 Display and acknowledging error messages . . . . . . 41

5.5 PROFIBUS communication . . . . . . . . . . . . . . . . . . 42

6 Commissioning. . . . . . . . . . . . . . . . . . 58

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.2 Switching on the measuring device . . . . . . . . . . . . 58

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.4 Basic Setup with the VU 331 . . . . . . . . . . . . . . . . . 61

6.5 Basic Setup with the Endress+Hauser

operating program . . . . . . . . . . . . . . . . . . . . . . . . . 76

7 Maintenance. . . . . . . . . . . . . . . . . . . . 80

8 Accessories. . . . . . . . . . . . . . . . . . . . . 81

9 Trouble-shooting . . . . . . . . . . . . . . . . 84

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . 84

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 85

9.3 Application errors in liquids . . . . . . . . . . . . . . . . . . 87

9.4 Application errors in solids . . . . . . . . . . . . . . . . . . . 89

9.5 Orientation of the Micropilot . . . . . . . . . . . . . . . . . 91

9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . 100

9.10 Contact addresses of Endress+Hauser . . . . . . . . . . 101

10 Technical data . . . . . . . . . . . . . . . . . . 102

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . 102

11 Appendix. . . . . . . . . . . . . . . . . . . . . . 108

11.1 Operating menu PROFIBUS PA . . . . . . . . . . . . . . 108

11.2 Description of functions . . . . . . . . . . . . . . . . . . . . 110

11.3 Function and system design . . . . . . . . . . . . . . . . . 111

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Safety instructions Micropilot M FMR245 with PROFIBUS PA

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Micropilot M FMR 245 is a compact radar level transmitter for the continuous, contactless

measurement of liquids, pastes and sludge. The device can also be freely mounted outside closed

metal vessels because of its operating frequency of about 26 GHz and a maximum radiated pulsed

energy of 1mW (average power output 1 μW). Operation is completely harmless to humans and

animals.

1.2 Installation, commissioning and operation

The Micropilot M has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e.g. product overflow due to

incorrect installation or calibration. For this reason, the instrument must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety

1.3.1 Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this supplementary documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local standards and regulations.

1.3.2 FCC approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept any

interference received, including interference that may cause

undesired operation.

"Caution!

Changes or modifications not expressly approved by the part responsible for

compliance could void the user’s authority to operate the equipment.

Micropilot M FMR245 with PROFIBUS PA Safety instructions

Endress+Hauser 5

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the instrument

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the instrument

!Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned

Explosion protection

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring

entering areas with the designation “explosion hazardous areas” must conform with the stated type

of protection.

.Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas

Electrical symbols

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C.

t >85°C

Identification Micropilot M FMR245 with PROFIBUS PA

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

L00-FMR2xxxx-18-00-00-en-002

Fig. 1: Information on the nameplate of the Micropilot M with PROFIBUS PA (example)

2.1.2 Ordering structure

Ordering structure Micropilot M FMR245

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

2 ATEX II 1/2G Ex ia IIC T6, XA, Note safety instruction (XA) (electrostatic charging)!

7 ATEX II 1/2G Ex ia IIC T6, WHG, XA, Note safety instruction (XA) (electrostatic charging)!

5 ATEX II 1/2G Ex d [ia] IIC T6, XA, Note safety instruction (XA) (electrostatic charging)!

H ATEX II 1/2G Ex ia IIC T6, ATEX 3D, XA, Note safety instruction (XA) (electrostatic charging)!

B ATEX II 1/2G, ATEX II 1/2D, XA

ATEX II 1/2G Ex ia IIC T6 Note safety instruction (XA) (electrostatic charging)!

G ATEX II 3G Ex nA II T6

S FM IS - Cl.I Div.1 Gr. A-D

T FM XP - Cl.I Div.1 Group A-D

N CSA General Purpose

U CSA IS - Cl.I Div.1 Group A-D

V CSA XP - Cl.I Div.1 Group A-D

K TIIS EEx ia IIC T4

L TIIS EEx d [ia] IIC T4

D IECEx Zone 0/1, Ex ia IIC T6, XA, Note safety instruction (XA) (electrostatic charging)!

E IECEx Zone 0/1, Ex d (ia) IIC T6, XA, Note safety instruction (XA) (electrostatic charging)!

I NEPSI Ex ia IIC T6

J NEPSI Ex d (ia) IIC T6

R NEPSI Ex nAL IIC T6

Y Special version, to be specified

FMR245- Product designation (part 1)

Micropilot M FMR245 with PROFIBUS PA Identification

Endress+Hauser 7

Ordering structure Micropilot M FMR245 (continued)

20 Antenna:

B 50mm/2", -40...200°C/-40...392°F

C 80mm/3", -40...200°C/-40...392°F

F 50mm/2", -40...200°C/-40...392°F, gas-tight feed through

G 80mm/3", -40...200°C/-40...392°F, gas-tight feed through

3 50mm/2", -40...150°C/-40...302°F

4 80mm/3", -40...150°C/-40...302°F

9 Special version, to be specified

30 Process Connection:

CFK DN50 PN10/16, PTFE>316L flange EN1092-1 (DIN2527)

CMK DN80 PN10/16, PTFE>316L flange EN1092-1 (DIN2527)

CQK DN100 PN10/16, PTFE>316L flange EN1092-1 (DIN2527)

CWK DN150 PN10/16, PTFE>316L flange EN1092-1 (DIN2527)

AEK 2" 150lbs, PTFE>316L flange ANSI B16.5

ALK 3" 150lbs, PTFE>316L flange ANSI B16.5

APK 4" 150lbs, PTFE>316L flange ANSI B16.5

AVK 6" 150lbs, PTFE>316L flange ANSI B16.5

KEK 10K 50A, PTFE>316L flange JIS B2220

KLK 10K 80A, PTFE>316L flange JIS B2220

KPK 10K 100A, PTFE>316L flange JIS B2220

KVK 10K 150A, PTFE>316L flange JIS B2220

MRK DIN11851 DN50 PN25, PTFE>316L

MTK DIN11851 DN80 PN25, PTFE>316L

TDK Tri-Clamp ISO2852 DN51 (2"), PTFE>316L

TEK Tri-Clamp ISO2852 DN63.5 (2-1/2"), PTFE>316L

TFK Tri-Clamp ISO2852 DN76.1 (3"), PTFE>316L

THK Tri-Clamp ISO2852 DN101.6 (4"),PTFE>316L

YY9 Special version, to be specified

40 Output; Operation:

A 4-20mA SIL HART; 4-line display VU331, envelope curve display on site

B 4-20mA SIL HART; w/o display, via communication

K 4-20mA SIL HART; Prepared for FHX40, remote display (Accessory)

C PROFIBUS PA; 4-line display VU331, envelope curve display on site

D PROFIBUS PA; w/o display, via communication

L PROFIBUS PA; Prepared for FHX40, remote display (Accessory)

E FOUNDATION Fieldbus; 4-line display VU331, envelope curve display on site

F FOUNDATION Fieldbus; w/o display, via communication

M FOUNDATION Fieldbus; Prepared for FHX40, remote display (Accessory)

Y Special version, to be specified

50 Housing:

A F12 Alu, coated IP65 NEMA4X

B F23 316L IP65 NEMA4X

C T12 Alu, coated IP65 NEMA4X, separate conn. compartment

D T12 Alu, coated IP65 NEMA4X+OVP, separate conn. compartment,

OVP=overvoltage protection

Y Special version, to be specified

FMR245- Product designation (part 1)

Identification Micropilot M FMR245 with PROFIBUS PA

8Endress+Hauser

Ordering structure Micropilot M FMR245 (continued)

60 Cable Entry:

2GlandM20

3ThreadG1/2

4 Thread NPT1/2

5PlugM12

6 Plug 7/8"

9 Special version, to be specified

70 Additional Option:

A Basic version

C EN10204-3.1 material, pressurized, (316/316L pressurized) inspection certificate

F Advanced dynamics (max MB=70m) MB=measuring range

G Advanced dynamics (max MB=70m), EN10204-3.1 (316L pressurized)

inspection certificate MB=measuring range

S GL/ABS/NK marine certificate

Y Special version, to be specified

FMR245- Complete product designation

Micropilot M FMR245 with PROFIBUS PA Identification

Endress+Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage of

measuring instruments given in the chapter "Incoming acceptance, transport, storage" on Page 11!

The scope of delivery consists of:

• Assembled instrument

• Endress+Hauser oprating program (on the enclosed CD-ROM

• Accessories (→Chap. 8)

Accompanying documentation:

• Short manual (basic setup/troubleshooting): housed in the instrument

• Operating manual (this manual)

• Approval documentation: if this is not included in the operating manual.

!Note!

The operating manual "Description of Instrument Functions" you can be found on the enclosed CD-

ROM.

2.3 Certificates and approvals

CE mark, declaration of conformity

The device is designed to meet state-of-the-art safety requirements, has been tested and left the

factory in a condition in which it is safe to operate. The device complies with the applicable

standards and regulations as listed in the EC declaration of conformity and thus complies with the

statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the

device by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA

ToF®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PulseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PhaseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PROFIBUS®

Registered trademark of the PROFIBUS Trade Organisation, Karlsruhe, Germany

Mounting Micropilot M FMR245 with PROFIBUS PA

10 Endress+Hauser

3Mounting

3.1 Quick installation guide

L00-FMR245xx-17-00-00-en-001

DN50

ANSI 2”

DN50

ANSI 2”

DN50

ANSI 2”

DN80…150

ANSI 3…6”

DN80…150

ANSI 3…6”

DN80…150

ANSI 3…6”

90°

90°90°

90°

F12/F23 housing

T12 housing

mark at instrument flange

Turn housing

Observe orientation when installing!

Installation in tank (free space):

Mark on process connector facing the nearest tank wall!

Installation in stilling well:

Mark on process connector pointed towards the slots or vent holes!

Installation in bypass:

Mark on process connector 90° offset from the tank connections!

The housing can be turned 350°

in order to simplify access to the

display and the terminal compartment

Allen key

4 mm/0.1”

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