Endress+Hauser Deltabar S PMD 25 K Bedienungsanleitung

deltabar S PMD 25 K

Differential

pressure transmitter

for use in Nuclear

Power Plants

Operating Instructions

BA 235P/00/en/05.07

Software version 7.1

71036535

Order Code XXXXXXXXXXXXXXXXXX

Ser.-No. XX X XXXX

Mat. 1.4571 / Al O / FPM

32 IP 65

P -1 ... 2 bar

U 10,5 ... 45 V DC

P 20 bar

4...20 mA Intensor

P Span 100 mbar

min

max

Patented

Hauser+Endress

The Power of Know How

Short Instructions

– –

FMD230:LIC0001

Online

1>Group Select

2 PV 20mbar

HELP

Commissioning on-site

– Flow

– Level

– Differential pressure

Chapter 4

Additional functions through remote

operation with

– Commuwin II

– Universal HART Communicator DXR 275

Flow, level,

differential pressure?

Level

Chapter 6

– Damping

– Calibration

– Creep flow

suppression

– 4 mA threshold

– Output on alarm

– Locking/unlocking

the operation

– Information on

measuring point

Linearisation?

Empty/full

calibration

Flow

Chapter 7

Dry

calibration

Differential pressure

Chapter 5

– Damping

– 4 mA threshold

– Output on alarm

– Density correction

– Locking/unlocking

the operation

– Information on

measuring point

– Damping

– Calibration

– 4 mA threshold

– Output on alarm

– Locking/unlocking

the operation

– Information on

measuring point

table automatic

yes

Short Instructions Deltabar S

2 Endress+Hauser

Table of Contents

1Introduction ........... 6

1.1 Measuring system . . . . . . . . 7

2Installation ........... 8

2.1 Measuring system for differential

pressure measurement . . . . . . 8

2.2 Measuring system for flow

measurement . . . . . . . . . . 9

2.3 Measuring system for level

measurement . . . . . . . . . . 10

2.4 Electrical Connection . . . . . . . 12

3Operation ............14

3.1 On-site operation . . . . . . . . 14

3.2 Operation using the Universal HART

Communicator DXR 275 . . . . . . 15

3.3 Operation with Commuwin II . . . . 16

4Commissioning the Measuring Point ..17

4.1 Function of the manifolds . . . . . 17

4.2 Differential pressure measurement . 18

4.3 Level measurement . . . . . . . 22

4.4 Flow measurement with differential

pressure . . . . . . . . . . . . 27

5Differential Pressure Measurement ..31

5.1 Commisioning with the Universal HART

Communicator

DXR 275 or Commuwin II . . . . . 31

5.2 Locking/unlocking the matrix . . . . 35

5.3 Measuring point information . . . . 36

6Level Measurement ........37

6.1 Commissioning with the Universal

HART Communicator

DXR 275 or Commuwin II . . . . . 37

6.2 Calibration with reference pressure . 40

6.3 Dry calibration . . . . . . . . . 41

6.4 Linearisation . . . . . . . . . . 42

6.5 Locking/unlocking the matrix . . . . 45

6.6 Measuring point information . . . . 46

7Flow Measurement ........47

7.1 Commissioning with the Universal

HART Communicator

DXR 275 or Commuwin II . . . . . 47

7.2 Locking/unlocking the matrix . . . 53

7.3 Measuring point information . . . . 54

8Diagnosis and Trouble-Shooting ...55

8.1 Diagnosis of errors and warnings . . 55

8.2 Current simulation . . . . . . . . 58

8.3 Reset . . . . . . . . . . . . . 58

8.4 Editing limits . . . . . . . . . . 60

9Maintenance and Repair ......62

9.1 Repair . . . . . . . . . . . . 62

9.2 Mounting the display . . . . . . 63

9.3 Exchanging the sensor module and

electronics . . . . . . . . . . 64

9.4 Exchanging the transmitter . . . . 65

9.5 Recalibration . . . . . . . . . . 66

9.6 Replacement parts . . . . . . . 67

10 Technical Data ..........68

11 Operating Matrix .........74

11.1 Matrix Commuwin II (Software

version 7.1)

11.2 Matrix HART (Software version 7.0) . 75

11.3 Block diagram . . . . . . . . . 75

11.4 Description of parameters . . . . 76

Index . . . . . . . . . . . . . . . 81

Deltabar S Table of Contents

Endress+Hauser 3

Notes on Safety

Approved usage The Deltabar S is a differential pressure transmitter for measuring differential pressure,

flow and level.

Mounting,

commissioning

operation

The device has been designed to operate safely in accordance with current technical,

safety and EU standards. If installed incorrectly or used for applications for which it is

not intended, however, it is possible that application-related dangers may arise, e.g.

product overflow due to incorrect installation or calibration. For this reason, the instrument

must be installed, connected, operated and maintained according to the instructions in

this manual: personnel must be authorised and suitably qualified. The manual must have

been read and understood, and the instructions followed. Modifications and repairs to

the device are permissible only when they are expressly approved in the manual.

Explosion hazardous

areas If the device is to be installed in an explosion hazardous area, then all national regulations

must be observed. The instrument can be delivered with the certificates listed in the table

below. The certificate can be identified from the first letter of the order code stamped on

the nameplate.

•Ensure that all personnel are suitably qualified.

•All measurement and safety regulations which apply to the measuring point are to

be observed.

Code Certificate Explosion protection

K, S, 5, 7 Standard none

ENDRESS+HAUSER

DELTABAR

Order No. PMD 25 K–

Safety Conventions and Symbols Deltabar S

4 Endress+Hauser

Safety Conventions and Symbols

In order to highlight safety-relevant or alternative operating procedures in the manual,

the following conventions have been used, each indicated by a corresponding icon in

the margin.

Safety conventions

Explosion protection

Electrical symbols

Symbol Meaning

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned.

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the instrument.

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to

serious personal injury, a safety hazard or destruction of the instrument.

Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion

hazardous area.

Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas.

– Devices located in and wiring entering areas with the designation "explosion hazardous

areas" must conform with the stated type of protection.

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.

– Devices located in safe areas still require a certificate if their outputs run into explosion

hazardous areas.

Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied.

Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be

applied or supplied.

Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by

means of an earth grounding system.

Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to

the equipment.

Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice.

Note!

Caution!

Warning!

Deltabar S Notes on Safety

Endress+Hauser 5

1 Introduction

Application The Deltabar S family of devices is used for the measurement of differential pressure, level

and flow in gases, vapours and liquids. They are used in all sectors of industry.

Operating principle

Metal sensor

The system pressure deflects the separating diaphragm and a fill fluid transmits the

pressure to a resistance bridge. The pressure dependent change in bridge output

voltage is measured and processed further.

Order Code XXXXXXXXXXXXXXXXXX

Ser.-No. XX X XXXX

Mat. 1.4571/ Al O / FPM

32 IP 65

P -1 ... 2 bar

U 10,5 ... 45 V DC

P20bar

4...20 mA Intensor

P Span 100 mbar

min

max

Patented

BA235Y03

Figure 1.1

Differential Pressure

Transmitter

Deltabar S PMP 25 K

Metal sensor

Deltabar S PMD 25 K

BA235Y04

Figure 1.2

Metal sensor

➀

Measuring element

➁

Overload diaphragm

➂

Fill fluid

➃

Separating diaphragm as

nap diaphragm extended

1 Introduction Deltabar S

6 Endress+Hauser

1.1 Measuring system

In the simplest case, the complete measuring system comprises

•a Deltabar S with 4…20 mA current output

•an optional four-character display for pressure

•power supply unit for 11.5 to 45 V DC

The HART protocol versions have a digital communication signal superposed on the

current signal which is used for remote calibration.

These transmitters have extended functions so that level or flow can also be measured.

The device is operated:

•via the Commuwin II operating program

•via the Universal HART Communicator DXR 275 handheld (HART protocol).

4...20mA

Test

123

+−

0 - 25 mbar

FMD 230:LIC0001

Online

1 >Group Select

2 PV 20 mbar

HELP

Measuring system with

display

11.5…45 V

4…20 mA

Measuring system with handheld terminal

BA174Y05

Min. communication resistance 250 Ω

Fig. 1.3

Deltabar S measuring system

with display and/or handheld

terminal

Deltabar S 1 Introduction

Endress+Hauser 7

2 Installation

This chapter describes the measuring set-up of the Deltabar S and the electrical

connection.

2.1 Measuring system for differential pressure measurement

Note!

•General recommendations for laying pressure piping may be taken from

DIN 19210 "Methods for measurement of fluid flow; differential pressure piping for

flow measurement devices" or the appropriate national or international standards.

•Check that pressure piping installed outdoors is adequately insulated and/or heated.

Gases and vapours •Mount the Deltabar S above the

tapping point, so that condensation can

run back into the process piping.

•Use a three-way manifold for simple

mounting without interruption of the

process.

•Install the pressure piping with a

continuous fall of at least 10%.

Liquids •Mount the Deltabar S below the tapping

point, so that the pressure piping is

always filled with liquid and gas

bubbles can back into the process pipe.

•Use a three-way manifold for simple

mounting without interruption of the

process.

•In order to avoid build-up in dirty

liquids, it is recommended that traps

and drain cocks are used.

•Install the pressure piping with a

continuous fall of at least 10%.

0-25mbar

e.g. trap

and drain

cocks for

cleaning

e.g.

filter

e.g. 3-way

manifold

BA174Y30

shut-off

valves

Note!

0 - 25 mbar

e.g. 3-way

manifold

e.g.

filter

BA174Y73

shut-off

valves

2 Installation Deltabar S

8 Endress+Hauser

2.2 Measuring system for flow measurement

Note!

General recommendations for laying pressure piping may be taken from

DIN 19210 "Methods for measurement of fluid flow; differential pressure piping for flow

measurement devices" or the appropriate national or international standards.

Gases

•Mount the Deltabar S above the

tapping point, so that condensation can

run back into the process piping.

•Use a three-way manifold for simple

mounting without interruption of the

process.

•Install the pressure piping with a

continuous fall of at least 10%.

Vapours

•Mount the Deltabar S below the tapping

point.

•Mount condensate traps at the same

level as the tapping points.

•Fill the traps with liquid before

calibration.

•Use a three-way manifold for simple

mounting without interruption of the

process.

•Install the pressure piping with a

continuous fall of at least 10%.

Liquids

•Mount the Deltabar S below the tapping

point, so that the pressure piping is

always filled with liquid and gas

bubbles can back into the process pipe.

•Use a three-way manifold for simple

mounting without interruption of the

process.

•In order to avoid build-up in dirty

liquids, it is recommended that traps

and drain cocks are used.

•Install the pressure piping with a

continuous fall of at least 10%.

Note!

0 - 25 mbar

e.g. 3-way

manifold

orifice plate or

Pitot tube

BA174Y31

shut-off

valves

0 - 25 mbar

e.g. 3-way

manifold

BA174Y32

shut-off

valves

condensate traps

e.g. trap

and drain

cocks for

cleaning

0 - 25 mbar

e.g. 3-way

manifold

orifice plate

BA174Y33

shut-off valves

e.g. trap

and drain

cocks for

cleaning

Deltabar S 2 Installation

Endress+Hauser 9

2.3 Measuring system for level measurement

Note!

General recommendations for laying pressure piping may be taken from

DIN 19210 "Methods for measurement of fluid flow; differential pressure piping for flow

measurement devices" or the appropriate national or international standards.

Open tank

PMD 25 K

•Mount the Deltabar S below the lower

tapping, so that the pressure piping is

always filled with liquid.

•The negative side is open to

atmosphere pressure.

•A trap prevents the build up of dirt in

the pressure piping.

•Install the pressure piping with a

continuous fall of at least 10%.

Closed tank

PMD 25 K

•Mount the Deltabar S below the lower

tapping so that the pressure piping is

always filled with liquid.

•The negative side must be above the

maximum level to be measured.

•Traps prevent the build up of dirt in the

pressure piping.

•Use a three-way manifold for simple

mounting without interrupting the

process.

•Install the pressure piping with a

continuous fall of at least 10%.

Closed tank with

steaming liquid

PMD 25 K

•Mount the Deltabar S below the lower

tapping, so that the pressure piping is

always filled with liquid.

•The tapping for the negative side must

be above the maximum level to be

measured. The condensate trap

ensures a constant pressure.

•Traps prevent the build up of dirt in the

pressure piping.

•Use a three-way manifold for simple

mounting without interruption of the

process.

•Install the pressure piping with a

continuous fall of at least 10%.

0 - 25 mbar

patm

negative side patm

BA174Y35

trap and

vent valve

min.

Note!

0 - 25 mbar

max.

BA174Y38

trap and

drain cock

min.

trap and

drain cock

3-way

manifold

shut-off

valve

0 - 25 mbar

max.

BA174Y40

trap and

drain cock

min.

condensate trap

3-way

manifold

trap and

drain cock

horizontal run shut-off

valve

2 Installation Deltabar S

10 Endress+Hauser

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