Enerpac EQUALIZER HP350SMINEX Montageanleitung

HP350SMINEX

HP350DMINEX

HP550SMINEX

HP550DMINEX

HP1000SMINEX

HP1000DMINEX

HYDRAULIC

SEALED HAND

PUMPS

OPERATOR INSTRUCTION MANUAL

EQUALIZER INTERNATIONAL LTD

www.equalizerinternational.com

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

CONTENTS

1. INTRODUCTION

2. TOOL SAFETY

2.1 GENERAL SAFETY

2.2 PERSONNEL COMPETENCY

2.3 DISCLAIMER

2.4 DEFINITION OF TERMS

2.5 HAZARDS

3. GENERAL HAND PUMP OPERATION

3.1 GENERAL GUIDANCE

3.2 HP350SMINEX, HP550SMINEX &

HP1000SMINEX INSTALLATION & OPERATION

3.3 HP350DMINEX, HP550DMINEX &

HP1000DMINEX INSTALLATION & OPERATION

4. HAND PUMP MAINTENANCE

4.1 INSPECTION

4.2 CLEANING

4.3 MAINTENANCE

4.4 STORAGE & TRANSPORTATION

4.5 SUB-SEA USAGE

4.6 LONG-TERM STORAGE - MAINTENANCE PLAN

5. TECHNICAL SPECIFICATIONS

5.1 TECHNICAL DATA

5.2 KIT CONTENTS

5.3 HP350SMINEX, HP550SMINEX &

HP1000SMINEX WEIGHTS AND DIMENSIONS

5.4 HP350DMINEX, HP550DMINEX &

HP1000DMINEX WEIGHTS AND DIMENSIONS

6. TROUBLESHOOTING

6.1 HP350SMINEX/HP550SMINEX/HP1000SMINEX

HP350DMINEX/HP550DMINEX/

HP1000DMINEX TROUBLESHOOTING

7. REGULATORY INFORMATION

7.1 REGISTERED HEAD OFFICE

7.2 APPLICABLE ATEX STANDARDS

8. PARTS LISTS & SERVICE KITS

15/02/2021

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

INTRODUCTION

The Equalizer™ HP-S hydraulic single-port sealed hand

pump and HP-D hydraulic twin-port sealed hand pump

replace the Equalizer P142 hydraulic hand pump.

The HP350SMINEX, HP550SMINEX, HP1000SMINEX and

HP350DMINEX, HP550DMINEX and HP1000DMINEX

are tailored for use with Equalizer International Ltd

hydraulic equipment. Their output is regulated to 700 bar

(10 000psi) and is delivered from an output port threaded

⅝” NPT.

The HP350SMINEX and HP350DMINEX can be used with

any 700 bar (10 000 psi) rated hydraulic equipment with

an oil capacity of 350 cc (21.4 in3) or less.

The HP550SMINEX and HP550DMINEX can be used with

any 700 bar (10 000 psi) rated hydraulic equipment with

an oil capacity of 550 cc (33.6 in3) or less.

The HP1000SMINEX and HP1000DMINEX can be used

with any 700 bar (10 000 psi) rated hydraulic equipment

with an oil capacity of 1000 cc (61.0 in3) or less.

The diaphragm oil reservoir means that, unlike

conventional hand pump units, the HP-S and HP-D pump

ranges are operable at all angles and are highly resistant

to accidental spillage of hydraulic uid.

PRESSURE RATING:

● 1st stage: 13.8 bar (197 psi)

● 2nd stage: 700 bar (10 000 psi)

The tools can be used in potentially explosive atmospheres

and conform with the EU directive 2014/34/EU.

This manual contains information for the following tools:

• HP350SMINEX hydraulic single-port sealed hand

pump, marked ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC

T100˚C Db, -5˚C ≤ Ta ≤ 40˚C

• HP350DMINEX hydraulic twin-port sealed hand pump,

marked ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC T100˚C

Db, -5˚C ≤ Ta ≤ 40˚C

• HP550SMINEX hydraulic single-port sealed hand

pump, marked ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC

T100˚C Db, -5˚C ≤ Ta ≤ 40˚C

• HP550DMINEX hydraulic twin-port sealed hand pump,

marked ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC T100˚C

Db, -5˚C ≤ Ta ≤ 40˚C

• HP1000SMINEX hydraulic single-port sealed hand

pump, marked ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC

T100˚C Db, -5˚C ≤ Ta ≤ 40˚C

• HP1000DMINEX hydraulic twin-port sealed hand

pump, marked ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC

T100˚C Db, -5˚C ≤ Ta ≤ 40˚C

The units are designed for use in areas where explosion

hazard zones 1 or 21 occur and meet the requirements

for equipment group ll category 2G and 2D (EPL Gb and

Db). As required for category 2 equipment, all possible

sources of ignition have been assessed that may occur

during normal operation and possible malfunction.

Gases and vapours of Group llB ammable liquids -

ethylene group, temperature class T5. Group lllC dust with

a ash point of dust layer T90˚C.

These tools have been designed and manufactured in

accordance with the following transposed harmonised

Europeran standards:

• EN 1127-1:2011 Explosive atmospheres. Explosion

prevention and protection. Basic concepts and

methodology;

• EN ISO 80079-36:2016 Explosive atmospheres –

Part 36: Non-electrical equipment for explosive

atmospheres – Basic method and requirements

• EN ISO 80079-37:2016 Explosive atmospheres –

Part 37: Non-electrical equipment for explosive

atmospheres – Non-electrical type of protection

constructional safety “c”, control of ignition sources

“b”, liquid immersion “k”

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

TOOL SAFETY

2.1

GENERAL SAFETY

These instructions cover the safe operation and

maintenance of THE EQUALIZER HP350SMINEX,

HP550SMINEX, HP1000SMINEX, HP350DMINEX,

HP550DMINEX and HP1000DMINEX HYDRAULIC

SEALED HAND PUMPS. The use of these tools should be

as part of a broader task-based risk assessment, which

should be carried out by the operation supervisor or other

competent person.

Failure to comply with the safety information contained

within this manual could result in personal injury or

equipment damage. Read all instructions, warnings and

cautions carefully, and follow all safety precautions.

The safety of the operator, any assisting personnel and

the general public is of paramount importance. Always

work in accordance with applicable national, local, site &

company-wide safety procedures.

2.2

PERSONNEL COMPETENCY

Only personnel deemed competent in the use of mechanical

and hydraulic equipment should use these tools.

2.3

DISCLAIMER

Equalizer cannot be held responsible for injury or damage

resulting from unsafe product use, lack of maintenance

or incorrect product and/or system operation. If in doubt

as to the safety precautions and applications, contact

Equalizer using the contact details at the back of this

manual.

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

WARNING: Applying pressure to a damaged

hose may cause it to rupture.

WARNING: Immediately replace worn or

damaged parts with genuine Equalizer parts.

Equalizer parts are designed to t properly and

withstand rated loads. For repair or maintenance

service contact your Equalizer distributor or

service centre.

WARNING: Periodic inspections and maintenance

of ATEX certied equipment are essential in order

to comply with legal requirements and avoid

unsafe operation.

WARNING: Repairs and reconditioning of these

tools may only be carried out by Equalizer or an

approved distributor or service centre.

DANGER: To avoid personal injury keep hands

and feet away from the tool and workpiece during

operation.

WARNING: Always wear suitable clothing and

Personal Protective Equipment (PPE).

DANGER: Do not handle pressurised hoses.

Escaping oil under pressure can penetrate the

skin, causing serious injury. If oil is injected under

the skin, seek medical attention immediately.

WARNING: Never pressurize unconnected

couplers. Only use hydraulic equipment in a

connected system.

IMPORTANT: Do not lift hydraulic equipment by

the hoses or couplers. Use the carrying handle or

other means of safe transport.

CAUTION: Do not operate the equipment without

lubricating all moving parts. Use only high pressure

molybdenum disulphide grease.

CAUTION: Lubricate tools as directed in this

manual prior to operation. Use only approved

lubricants of high quality, following the lubricant

manufacturer’s instructions.

CAUTION: Electric charges could be caused by

fast air movement while case remains open. Keep

case closed during work

2.4

DEFINITION OF TERMS

A CAUTION is used to indicate correct operating or

maintenance procedures and practices to prevent damage

to, or destruction of equipment or other property.

A WARNING indicates a potential danger that requires

correct procedures or practices to avoid personal injury.

A DANGER is only used when your action or lack of action

may cause serious injury or even death.

DO: an illustration showing how the tool should

be used.

DON’T: an illustration showing an incorrect way

to use a tool.

2.5

HAZARDS

IMPORTANT: Operator must be competent in

the use of hydraulic equipment. The operator

must have read and understood all instructions,

safety issues, cautions and warnings before

starting to operate the Equalizer equipment.

WARNING: To avoid personal injury and possible

equipment damage, make sure all hydraulic

components are rated to a safe working pressure

of 700 bar (10,000 psi)

WARNING: Do not overload equipment.

Overloading causes equipment failure and possible

personal injury.

CAUTION: Make sure that all system components

are protected from external sources of damage,

such as excessive heat, ame, moving machine

parts, sharp edges and corrosive chemicals.

CAUTION: Avoid sharp bends and kinks that will

cause severe back-up pressure in hoses. Bends

and kinks lead to premature hose failure.

Do not drop heavy objects onto hoses. A sharp

impact may cause internal damage to hose wire

strands; applying pressure to a damaged hose

may cause it to rupture. Do not place heavy

weights on the hoses, or allow vehicles to roll over

the hoses; crush damage will lead to premature

hose failure.

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

GENERAL HAND PUMP

OPERATION

3.1

GENERAL GUIDANCE

The release valve is closed fully by rotating clockwise

until hand tight

CLOSE RELEASE

VALVE

The pump handle is raised, which creates a vacuum in

the piston chamber which sucks oil from the reservoir

into the chamber

The pump handle is depressed, which pumps the oil from

the chamber through the outlet port and into the system

to which the pump is connected

Steps 2 & 3 are repeated, which will pump oil into

the system until the maximum pressure of 700 bar

(10 000 psi) is achieved, at which point the safety release

valve will open and the oil will cycle back to the reservoir

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

3.2

HP350SMINEX, HP550SMINEX &

HP1000SMINEX INSTALLATION

AND OPERATION

WARNING: Never attempt to pressurise the

pump when the pressure gauge is not connected

or the pump is not connected to a system.

DANGER: Always check the hydraulic system

in which the pump is to be used, is rated for

700 bar (10 000 psi). Over pressurizing a

hydraulic system will result in component failure

and personal injury.

1. Prior to using the pump the hydraulic gauge must be

tted. Push the male connector on the gauge fully

into the female connector on the gauge adaptor and

rotate the locking ring counterclockwise until fully

tight.

LOCKING

RING

2. Ensure the hydraulic system you wish to pressurise

has been bled and is free from air and leaks. Connect

the pump into the system using the screw connector

supplied with the pump, push the male and female

connectors together fully and rotate the locking ring

clockwise until fully tight.

WARNING: Never disconnect the pump or

other components when the system is

pressurised.

LOCKING

RING

MALE AND FEMALE

CONNECTORS

3. Close the release valve fully by rotating clockwise until

hand tight.

CLOSE RELEASE

VALVE

4. Pressurise the system by raising and depressing the

pump handle until the desired pressure is indicated

on the pressure gauge. N.B. max. pressure 700 bar

(10 000 psi).

5. To depressurise the system, gently open the release

valve by rotating the release knob anti-clockwise

OPEN RELEASE

VALVE

6. Once the system has been fully depressurised,

the pump can be disconnected by unscrewing the

connectors.

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

3.3

HP350DMINEX, HP550DMINEX &

HP1000DMINEX INSTALLATION

AND OPERATION

The HP350DMINEX, HP550DMINEX and HP1000DMINEX

pumps have been designed for use with Equalizer maxi kit

systems; however the HP350DMINEX, HP550DMINEX and

HP1000DMINEX can be used in any situations where two

separate hydraulic systems require to be pressurised and

controlled independently by the same operator.

WARNING: Never attempt to pressurise the

pump when the pressure gauge is not connected

or the pump is not connected to a system.

DANGER: Always check the hydraulic system

in which the pump is to be used, is rated for

700 bar (10 000 psi). Over pressurizing a

hydraulic system will result in component failure

and personal injury.

1. Prior to using the pump, the hydraulic gauge must be

tted. Push the male connector on the gauges fully

into the female connector on the gauge adaptors and

rotate the locking ring counterclockwise until fully

tight.

2. Ensure the hydraulic systems you wish to pressurise

have been bled and are free from air and leaks.

Connect the pump into the systems using the screw

connectors supplied with the pump, push the male

and female connectors together fully and rotate the

locking rings clockwise unti fully tight.

WARNING: Never disconnect the pump or

other componnents when the system is

pressurised.

MALE AND FEMALE

CONNECTORS

LOCKING

RING

LOCKING

RING

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

3. The HP-D pumps are tted with two control valves and

a release valve. This enables the operator to adjust

the pressure on both hydraulic systems independently

or simultaneously.

CONTROL VALVE 1

CONTROL VALVE 2

RELEASE VALVE

a. If control valves 1 and 2 are set to the fully

open position and the release valve is screwed

fully home, when the pump handle is raised and

lowered both hydraulic systems will be pressurised

to an equal pressure (max. 700 bar (10 000 psi)).

b. If control valve 1 is open and control valve 2 is

closed with the release valve screwed fully home,

when the pump handle is raised and lowered only

the system connected to control valve 1 will be

pressurised (max. 700 bar (10 000 psi)).

c. If control valve 2 is open and control valve 1 is

closed with the release valve screwed fully home,

when the pump handle is raised and lowered only

the system connected to control valve 2 will be

pressurised (max. 700 bar (10 000 psi)).

OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX;

HP550DMINEX; HP1000SMINEX; HP1000DMINEX HYDRAULIC SEALED HAND PUMPS

d. If after pressurising one system the control valve

for the unpressurised system is opened then the

pressure in both systems will adjust until they are

equal.

a. To depressurise both systems simultaneously,

open both control valves and gently open the

release valve by rotating the release knob anti-

clockwise.

b. To depressurise only one system, open only the

control valve for that system and gently open

the release valve by rotating the release knob

anti-clockwise.

5. At any time, during pressurisation of the systems,

the appropriate control can be closed to hold one

system at a xed pressure while the pressure in

the other system can be increased by raising and

lowering the pump handle or decreased by opening

the release valve.

6. Once both systems have been fully depressurized

the pump can be disconnected by unscrewing the

couplers

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