Enerpac PUD-1100B Bedienungsanleitung

L2062 Rev. B 04/98

IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. If any shipping damage is found, notify

carrier at once. Shipping damage is NOT covered by warranty. The carrier is responsible for all

repair or replacement costs resulting from damage in shipment.

CONTENTS

SAFETY INFORMATION

To avoid personal injury or property damage during system operation, read and follow all

CAUTIONS, WARNINGS, and INSTRUCTIONS included with, or attached to, each product. ENERPAC

CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF PRODUCT,

LACK OF MAINTENANCE OR INCORRECT PRODUCT AND SYSTEM APPLICATION. Contact Enerpac

when in doubt as to safety precautions, or applications.

AWARNING

The system operating pressure must not exceed the pressure rating of the

lowest rated component in the system. Install pressure gauges in the

system to monitor operating pressure.

AWARNING

To avoid personal injury, do not use electric pumps in an explosive

atmosphere. Adhere to all local and national electrical codes.

AWARNING

These pumps have factory-adjusted internal relief valves which must not

be repaired or adjusted except by qualified hydraulic technicians.

AWARNING

Make sure that all system components are protected from external

sources of damage, such as excessive heat, flame, moving machine parts,

sharp edges, and corrosive chemicals.

sCAUTION

Check specifications and motor plate data. Use of an incorrect power

source will damage the motor.

A UNIT OF APPLIED POWER INC.

Instruction Sheet

1/2HP Portable Electric Pumps

ENGLISH . . . . . . . . . . . . . . 1-7

DEUTSCH . . . . . . . . . . . . 8-14

FRANCAIS . . . . . . . . . . . 15-21

ESPAÑOL . . . . . . . . . . . . 22-28

ITALIANO . . . . . . . . . . . 29-35

NEDERLANDS . . . . . . . . . 36-42

SPECIFICATIONS

"B" Models "E" Models

Operating Pressure 0 - 10,000 psi [700 bar]

Electrical Power Source 15 Amp 120 V. grounded 1 Ph. 50/60 Hz 10 Amp 220 V. 1 Ph. 50/60 Hz

Motor Rating 1/2 HP Universal, 9 Amps at 10,000 psi

(700 bar) & 12,000 RPM operates at

60-125 Volts 85-89 dBA

.37 kW Universal, 4 Amps at 10,000psi

(700 bar) & 12,000 RPM 85-89 dBA

Flow Rate 200 in.3/min. (3,3 l/min) at 0 psi (bar) to 200 psi (14 bar)

20 in.3/min. (0,33 l/min) at 10,000 psi (700 bar)

Max. Operating Temperature 150°F (65°C)

Model No. Used with Cylinder Valve Type Usable Oil Capacity Weight

PUD-1100B Single-acting Dump Valve 122 in.331 lbs.

PUD-1101B 231 in.343 lbs.

PUJ-1200B 3-Way, 2-Position 122 in.327 lbs.

PUJ-1201B 231 in.339 lbs.

PUJ-1400B Double-acting 4-Way, 3-Position 122 in.332 lbs.

PUJ-1401B 231 in.344 lbs.

Dimensions in. [cm]

Models A B C D E F G H

PUD-1100B/E, PUJ-1200B/E, PUJ1400B/E 9.62

(24,43) 9.62

(24,43) 14.25

(36,20) 4.72

(11,99) 5.25

(13,34) 4.00

(10,16) 8.12

(20,62) 0.75

(1,90)

PUD-1101B/E, PUJ-1201B/E, PUJ1401B/E 12.18

(30,94) 14.50

(36,83) 14.72

(10,54) 5.12

(13,00) 5.62

(14,27) 4.15

(10,54) 12.77

(32,43) 0.62

(1,57)

* The "D" dimension on the PUJ-1400B/E is 6.18 in. [15,7 cm]; on the PUJ-1401B/E, it is 6.58 in. [16,7 cm].

INSTALLATION

Hydraulic Connections

Use 11/2wraps of teflon tape (or suitable thread sealant) on all threads, leaving the first complete

thread free of tape to ensure that the tape does not shed into the hydraulic system, causing

damage. Trim loose ends.

aWARNING

To ensure proper operation, avoid kinking or tightly bending hoses. If a

hose becomes kinked or otherwise damaged, it must be replaced.

Damaged hoses may rupture at high pressure, causing personal injury.

Figure 1

PUJ-1200B/E, PUJ-1201B/E Models(Figure 2)

1. Remove the shipping plug from the .250-18 NPT gauge port (A) on top of the control valve.

2. Install a 0-10,000 psi (700 bar) pressure gauge into the gauge port (A).

3. Thread hydraulic hose in the .375-18 NPT valve outlet port (B).

4. Connect a return line by threading a hose into the return to tank port (C).

PUJ-1400B/E, PUJ-1401B/E Models (Figure 3)

1. Remove the shipping plug from the valve advance port (D). Install a gauge adaptor into the

.375-18 NPT advance port (D).

2. Install a 10,000 psi (700 bar) pressure gauge in the gauge adaptor top port.

3. Install a hydraulic hose into the adaptor end port (.375-18 NPT). Connect the hose half coupler

to the cylinder advance half coupler. Firmly hand tighten the coupler collar. DO NOT use

tools to tighten the coupler halves.

4. Thread another hose into the retract port (E) on the control valve. Connect the hose half

coupler to the cylinder retract half coupler.

PUD1100B/E, PUD-1101B/E Models

1. The pump-to-cylinder hose attaches directly to the outlet port of the control valve.

2. The electric valve is controlled automatically with the electric motor. The cylinder advances

when the pump is activated and retracts when the pump switch is released.

3. If a gauge is desired to monitor system pressure, a gauge adaptor must be installed into the

outlet port. Install a 0-10,000 psi (700 Bar) pressure gauge into the gauge port of the gauge

adaptor.

Valve Mounting (Figure 4)

1. Remove the plate (item D43918098).

2. Verify that the connector is installed in the pump. If it is

not, install the connector, taking care to avoid shearing the

seals.

.3. Mount the valve, taking care to avoid shearing the seals.

Adding Oil (Figure 5, page 4)

Check the oil level by unscrewing and removing the vent/fill

plug (F). Add Enerpac hydraulic oil until the oil level is 1/2

inch (1cm) below the vent/fill opening.

IMPORTANT: Add oil only when all system components

are fully retracted, or the system will contain more oil than the reservoir can hold.

Connector

Valve

Figure 2

E D

Figure 3

Plate

Figure 4

OPERATION

NOTE: To avoid power losses between the electrical outlet and pump motor, use the

shortest possible extension cord. The pump motor will function at low voltage, but

motor speed and oil flow will be reduced.

1. Check all system fittings and connections to be sure they are tight and leak free.

2. Check the fluid level and add fluid, if necessary.

3. Open the pump vent plug (F) located on the front right corner of the reservoir by turning it 1 or

2 complete turns.

aCAUTION

The vent plug must be open whenever the pump is running.

Switch Operation (Figure 6)

The "B" version requires a 15 amp, 120 V. grounded 1 Ph. circuit. The "E" version requires 220

V. 1 Ph. The pump power cord is 5 ft. (11/2meters) long.

1. The pump switch is located on the side of the shroud. It is a three position switch, top detent is

"ON", middle is "OFF", bottom is momentary on "MOM". Pressing the top "ON" position

activates the electrical circuit, but does not turn the pump motor on. The pump motor is

activated by the pendant switch (G).

2. Pressing the lower portion of the switch will activate the pump motor as long as the switch is

held down. Releasing the switch stops the pump. This momentary position is used as an

alternate to the pendant control.

Pump Control Valve

PUJ-1200B/E and PUJ-1201B/E models

The pump control valve directs hydraulic fluid output or return from the hydraulic system

components. These models have 3 way, 2 position valves.

Valve positions are shown in Figure 7: 1 - Advance 3- Retract.

To advance the cylinder, shift the valve to the advance position (1) and press the pendant switch.

The cylinder will advance until the pendant switch is released.

To retract the cylinder, shift the valve to the retract position (3). The cylinder will retract with or

without the pump running.

Figure 5

OFF

MOM

PUJ 1400B/E and PUJ-1401B/E Models

Control valves on PUJ-1400B/E and PUJ-1401B/E pumps are 4-way, 3-position, for use with

double acting cylinders where advance and retract are hydraulically actuated.

Valve positions are shown in Figure 7: 1-Advance 2- Retract 3- Neutral.

In each position the cylinder movement is controlled by the pendant switch.

PUD-1100B/E and PUD-1101B/E Models

The PUD-1100B/E and PUD-1101B/E operate single-acting cylinders where the hold function is

not necessary.

Pressing the pendant switch starts the motor and advances the cylinder. When the switch is

released, the cylinder will retract.

Thermal Relay (All models)

To protect the pump from damage, an internal relay switch shuts off the motor when the oil

temperature reaches 150°F(65°C). When the temperature drops to 130°F(54°C) the relay will

automatically reset.

Air Removal

When the hydraulic system is connected for the first time, air will be trapped in the components.

To ensure smooth, safe operation, remove the air by running the system through several complete

cycles without a load on the cylinders. When cylinders advance and retract without hesitation, the

air is vented from the system.

aWARNING

To avoid injury and equipment damage, do not continue pressurizing

cylinders after they reach maximum travel or maximum operating pressure.

RELIEF VALVE ADJUSTMENT

(PUJ-1400B/E and PUJ-1401B/E models are not equipped with external adjustable relief valves.)

The main pump relief valve is internal and non-adjustable, factory set for 10,000 psi (700 Bar)

maximum operating pressure.

An additional external relief valve is located under a hex cap on the right side of the pump. The

external relief valve is adjustable from 10,000 psi (700 bar) down to 2000 psi (140 bar).

Operating pressure limits can be reduced below 10,000 psi (700 bar), but not above 10,000 psi

(700 bar).

Figure 7

Adjusting the Relief Valve Setting

1. Install a gauge as directed in the installation instructions on page 3.

2. Install a plug in the valve outlet port.

3. Remove the hex cap (H) covering the relief valve

adjustment screw.

4. Using an allen wrench, turn the adjustment screw

counterclockwise one full turn.

5. Turn the pump "ON" and run the pump motor,

watching the gauge reading for the maximum

pressure. Stop the pump.

6. Continue to adjust the setting until the desired

pressure is attained.

7. Check the setting by running the pump several times.

If the gauge reading is the same each time, the valve

setting is stable. Replace the hex cap to cover the

adjusting screw.

NOTE: To get the most accurate relief valve setting,

start at a lower pressure and adjust up to

the desired relief valve setting.

aWARNING

To avoid equipment damage and personal injury, do not attempt to exceed

10,000 psi (700 bar) maximum operating pressure.

MAINTENANCE

Checking the Oil Level

Check reservoir hydraulic oil level every 40 hours of operation. Add oil when necessary to bring

the level to 1/2" (1 cm) below the fill opening. Use only Enerpac hydraulic oil. The use of other

oils or fluids may damage your system, and will void your Enerpac warranty.

Changing the Oil (Figure 9)

Completely drain the reservoir after every 100 hours of operation. Refill with new hydraulic oil.

If pump is operated in very dusty areas or at high temperatures, drain and refill more frequently.

1. To drain the reservoir, remove the vent/fill plug (F) from the top right hand corner of the

reservoir.

2. Tip the pump until all old oil is drained.

3. Refill with new oil through the same opening. Reservoir capacity is .75 gal. (2,8 l) or 1.5 gal.

(5,7 l) depending on model.

4. Replace fill plug (F).

Cleaning the Reservoir

The pump reservoir can be removed for cleaning. If the pump is constantly used in an extremely

dusty environment, the reservoir should be cleaned once a year.

1. Drain the reservoir as described in steps 1 and 2 in "Changing the Oil".

2. Remove the six screws securing the shroud to the reservoir. Lift the shroud off the reservoir.

A foam cushion wraps around the motor to keep electrical wires away from the motor. Use

caution to avoid damaging or pulling wire connections off the terminals.

Figure 8

Figure 9

3. Remove the eight screws holding the pump to the reservoir. Lift the pump off the reservoir and

remove the gasket.

4. Thoroughly clean the reservoir with a suitable solvent. Use a soft bristle brush to clean the two

pick-up screens.

5. Re-assemble the pump and reservoir, installing a new gasket. Position the shroud over the

motor with the shroud handle facing the valve side of the pump. Install the six mounting

screws and internal/external lock washers.

If the pump requires repair work, contact a local Authorized Enerpac Service Center.

TROUBLESHOOTING

Only qualified hydraulic technicians should service the power unit. The following information is

intended as a guide in determining if a problem exists. For repair service, contact the Enerpac

Authorized Service Center in your area.

Problem Possible Cause Solution

Pump will not start. No power.

Wrong voltage.

Check electrical power source.

Check voltage specifications on page 2.

Cylinder will not advance or retract. Fluid level low.

Intake screen clogged.

Valve in wrong position.

Valve failure.

Fill reservoir to proper level.

Clean or replace intake screen.

Shift valve to the pressure position.

Have pump repaired by a qualified

hydraulic technician.

Cylinder advances and retracts

erratically. Air in the system.

External leak in system.

Internal hydraulic leak.

Remove air from the system by opening

and closing the tool until operation is

smooth.

Tighten leaky connections. Replace

any damaged hoses and fittings.

Have pump repaired by a qualified

hydraulic technician.

Pump fails to maintain pressure. External hydraulic leak.

Internal hydraulic leak.

Tighten leaky connections. Replace

any damaged hoses or fittings.

Have pump repaired by a qualified

hydraulic technician.

Low Fluid output. Fluid level low.

Pump component parts are leaking.

By-pass valve malfunction.

Fluid intake screens on piston blocks

may be clogged with debris.

Fill reservoir to the proper level.

Test to isolate leaks.

Have pump repaired by a qualified

hydraulic technician.

Inspect intake screens. Flush all

components of contamination. Replace

any damaged components.

WICHTIGE ANWEISUNGEN FÜR DIE EINGANGSKONTROLLE

Unterziehen Sie alle Teile einer Sichtkontrolle auf eventuelle Transportschäden. Wird ein

Transportschaden festgestellt, benachrichtigen Sie unverzüglich den Spediteur. Transportschäden

sind von der Gewährleistung NICHT gedeckt. Der Spediteur haftet für alle Reparatur- und

Austauschkosten, die sich aus Beschädigungen beim Transport ergeben.

SICHERHEITSINFORMATIONEN

Um Verletzungen oder Sachschäden während des Systembetriebs zu vermeiden, bitte lesen und

befolgen Sie alle VORSICHTS- und ACHTUNGS-Hinweise sowie die ANWEISUNGEN, die jedem

Produkt beiliegen oder am Produkt angebracht sind. ENERPAC HAFTET NICHT FÜR SCHÄDEN ODER

VERLETZUNGEN, DIE AUF FAHRLÄSSIGEN GEBRAUCH DES PRODUKTS, MANGELHAFTE

INSTANDHALTUNG ODER UNSACHGEMÄSSE PRODUKT- UND SYSTEMANWENDUNG

ZURÜCKZUFÜHREN SIND. Wenden Sie sich an Enerpac, sofern Sie Fragen zu den

Sicherheitsmaßnahmen oder zur Produktanwendung haben.

aACHTUNG

Der Systembetriebsdruck darf nicht höher sein als der Nennbetriebsdruck

der Systemkomponente mit dem niedrigsten Druck. Zur Überwachung des

Betriebsdrucks Manometer im System installieren.

aACTUNG

Um Verletzungen zu vermeiden, dürfen Elektropumpen nicht in einer

explosionsgefährlicher Umgebung verwendet werden. Die jeweiligen

örtlichen elektrischen Vorschriften beachten.

aACHTUNG

Diese Pumpen sind mit werkseitig eingestellten, internen

Druckentlastungsventilen ausgestattet, die nur von einem qualifizierten

Hydrauliktechniker repariert oder nachgestellt werden dürfen.

aACHTUNG

Sicherstellen, daß die Systemkomponenten keinen schädlichen

Außeneinwirkungen wie übermäßiger Hitze, offenem Feuer, beweglichen

Maschinenteilen, scharfen Kanten und korrodierenden Chemikalien

ausgesetzt sind.

aVORSICHT

Prüfen Sie die technischen Daten und Angaben auf dem Motorschild. Der

Anschluß an eine ungeeignete Stromquelle führt zu Motorschaden.

A UNIT OF APPLIED POWER INC.

Bedienungsanleitung

Tragbare 0,37 kW Elektropumpen

TECHNISCHE DATEN

“B”-Modelle “E”-Modelle

Betriebsdruck 0 - 700 bar

Elektrische Anschlußwerte 15 A, 120 V, geerdet, einphasig, 50/60 Hz 10 A, 220 V, einphasig, 50/60 Hz

Motornennleistung 0,37 kW Universalmotor, 9 A bei 700 bar

und 12.000 U/min, Betrieb

bei 60 - 125 V, 85 - 89 dBA

0,37 kW Universalmotor, 4 A bei 700 bar

und 12.000 U/min, 85 - 89 dBA

Fördermenge 3,3 l/min bei 0 bar bis 14 bar

0,33 l/min bei 700 bar

Max. Betriebstemperatur 65 °C

Modellnr. Verwendeter Zylinder Ventiltyp Nutzbares

Ölfassungsvermögen Gewicht

PUD-1100B einfachwirkend Ablaßventil 2,00 l 14 kg

PUD-1101B 3,79 l 20 kg

PUJ-1200B 3-Wege, 2 Stellungen 2,00 l 12 kg

PUJ-1201B 3,79 l 18 kg

PUJ-1400B doppeltwirkend 4-Wege, 3 Stellungen 2,00 l 15 kg

PUJ-1401B 3,79 l 20 kg

Abmessungen cm

Modelle A B C D E F G H

PUD-1100B/E, PUJ-1200B/E, PUJ1400B/E 24,43 24,43 36,2 11,99 13,34 10,16 20,62 1,90

PUD-1101B/E, PUJ-1201B/E, PUJ1401B/E 30,94 36,83 10,54 13,00 14,27 10,54 32,43 1,57

*Die Abmessung “D” beträgt 15,7 cm an Model PUJ-1400B/E und 16,7 cm an Modell PUJ-1401B/E.

INSTALLATION

Hydraulikanschlüsse

Alle Gewinde 11/2-mal mit Teflon-Band (oder einer geeigneten Gewindedichtung) umwickeln,

dabei den ersten kompletten Gewindegang freilassen, um zu vermeiden, daß Teile des Bands in

das Hydrauliksystem gelangen, und Schaden verursachen. Lose Enden abschneiden.

aVORSICHT

Um ordnungsgemäßen Betrieb zu gewährleisten, darauf achten, daß

Schläuche nicht geknickt oder stark gebogen werden. Wenn ein Schlauch

Knicke oder sonstige Schäden aufweist, muß er ausgetauscht werden. Ein

beschädigter Schlauch kann bei hohem Druck reißen und Verletzungen

verursachen.

Abbildung 1

Modelle PUJ-1200B/E, PUJ-1201B/E (Abbildung 2)

1. Den Transportstöpsel aus dem .250-18 NPT Manometeranschluß (A) oberhalb des

Steuerventils entfernen.

2. Ein 700 bar Manometer im Manometeranschluß (A) installieren.

3. Einen Hydraulikschlauch in den .375-18 NPT Ventilauslaßanschluß (B) schrauben.

4. Einen Schlauch in den Tankrücklaufanschluß (C) einschrauben, um eine Rückleitung

anzuschließen.

5. Den Transportstöpsel aus dem Ventilausfahranschluß (D) entfernen. Einen 700 bar

Manometeradapter im .375-18 NPT Ausfahranschluß (D) installieren.

6. Ein 700 bar Manometer im oberen Anschluß des Manometeradapters installieren.

7. Einen Hydraulikschlauch in den seitlichen Anschluß des Adapters (.375-18 NPT) anschliessen.

Eine Kupplungshälfte des Schlauchs mit der Kupplungshälfte des Zylinderausfahranschlusses

verbinden. Den Kupplungsbund von Hand fest anziehen. Zum Festziehen der beiden

Kupplungshälften KEINE Werkzeuge verwenden.

8. Einen weiteren Schlauch in den Einfahranschluß (E) am Steuerventil einschrauben. Die

Kupplungshälfte des Schlauchs mit der Kupplungshälfte des Zylindereinfahranschlusses

verbinden.

Modelle PUD-1100B/E, PUD-1101B/E

1. Der Schlauch zwischen Pumpe und Zylinder wird direkt an die Auslaßöffnung des

Steuerventils angeschlossen. Das elektrische Ventil wird automatisch vom Elektromotor

gesteuert. Bei Aktivieren der Pumpe fährt der Zylinder aus, bei

Loslassen des Pumpenschalters fährt er wieder ein.

2. Wenn ein Manometer zur Überwachung des Systemdrucks

verwendet werden soll, muß ein Manometeradapter im

Auslaßanschluß installiert werden. Ein 700 bar Manometer im

Manometeranschluß des Manometeradapteres installieren.

Montageanleitung

1. Entternen Sie die Grundplatte (n. 1, D43918098)

2. Montleren Sie den Verbindungsnippel in die Pumpe (n. 2).

Vermeiden Sie das absheren der Dichtungen.

3. Monleren Sie das Ventil (n. 3). Vermeiden Sie das absheren der

Dichtungen.

Nachfüllen von Öl (Abbildung 5, Seite 11)

Zur Prüfung des Ölstands den Stöpsel der Entlüftungs-/Einfüllöffnung (F )abschrauben. Enerpac

Hydrauliköl nachfüllen, bis der Ölspiegel 1 cm unterhalb der Entlüftungs-/Einfüllöffnung liegt.

WICHTIG: Nur dann Öl nachfüllen, wenn alle Systemkomponenten vollständig eingefahren

sind, da sich sonst im System mehr Öl befindet, als der Tank aufnehmen kann.

Abbildung 2

E D

Abbildung 3

Abbildung 4

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