Enerpac P142E014 Bedienungsanleitung

IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. If any

shipping damage is found, notify carrier at once. Shipping

damage is NOT covered by warranty. The carrier is

responsible for all repair or replacement cost resulting from

damage in shipment.

SAFETY INFORMATION

To avoid personal injury or property damage during system

operation, read and follow all CAUTIONS, WARNINGS, and

INSTRUCTIONS included with or attached to each product.

The manufacturer CANNOT BE RESPONSIBLE FOR

DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF

PRODUCT, LACK OF MAINTENANCE, OR INCORRECT

PRODUCT AND SYSTEM APPLICATIONS. Contact the

manufacturer when in doubt as to safety precautions or

applications.

CAUTION: Always use the handle to carry the

pump. Carrying the pump by the hose may

damage the hose and or the pump.

WARNING: Make sure that all system components

are protected from external sources of damage,

such as excessive heat, flame, moving machine

parts, sharp edges, and corrosive chemicals.

WARNING: Always check product limitations

regarding pressure ratings, load capacities, and

set-up requirements. The system operating

pressure must not exceed the pressure rating of the

lowest rated component in the system.

WARNING: NEVER set the relief valve to a higher

pressure than the maximum rated pressure of the

pump. Higher settings may result in equipment

damage and/or personal injury. See chart above for the

maximum pressure rating.

DESCRIPTION

Figure 1 shows the main components of the pump. The dual-

purpose vent/fill camp acts as a pressure relief valve in case

of accidental reservoir pressurization. To provide an access

port at the rear of the reservoir for remote valves, use a

return-to-tank kit (model number PC-20).

INSTALLATION

Connecting the Pump

1. Thread hose into pump outlet. Use 1ﬁ wraps of Teflon

tape (or suitable thread sealant) on the hose fitting,

leaving the first thread completely free of tape to ensure

that tape does not shed into hydraulic system, causing

damage.

2. Install a pressure gauge in-line from the pump for added

safety and better control.

3. Connect the hose to your cylinder or tool.

Pump Venting

This pump may be operated in a vented or unvented position.

(Vented pumps provide slightly better performance.) To vent,

turn the vent/vill cap counter-clockwise ⁄ turn. Close vent

prior to transporting pump to prevent leakage.

OPERATION

Before Using the Pump

1. Check all system fittings and connections to be sure they

are tight and leak free.

2. Check oil level in reservoir before operating pump. See

“Adding Oil to the Pump” on page 2.

Pumping / Using the Release Valve

1. Operate pump foot pedal to deliver hydraulic power to

system. Hydraulic pressure will be maintained until

release valve is open.

INSTRUCTION SHEET

P142E014 - FOOT PUMP

Speed Maximum Pressure Rating

psi (bar)

Oil Volume per stroke

in3(cm3)

Usable Oil Capacity

in3(cm3)

2First stage:

200 (14)

Second stage:

10,000 (700)

First stage:

.221 (3.62)

Second stage:

.055 (.90) 20 (328)

SPECIFICATIONS

L2176 Rev. O 07/97

Figure 1 - Components of Pump

ARelease Valve

BNPTF Outlet Port

CVent / Fill Cap

2. Open the release valve and release hydraulic pressure by

pressing the release valve down (see figure 1, item A).

Relief Valve Adjustment

All pumps contain a factory set relief valve to prevent over-

pressurization of the system. Lower pressure settings can be

ontained. Contact you authorized service center.

Air Removal

Removing air from the hydraulic system will help the cylinder

to advance and retract smoothly.

1. Vent pump reservoir.

2. Position the pump at a higher elevation than the cylinder.

3. Position the cylinder with the plunger-end down (see

figure 2). If using a pull cylinder, position the cylinder with

the plunger-end up.

4. Operate the pump to fully extend the cylinder. If using a

pull cylinder, operate the pump to fully retract the cylinder.

5. Open the release valve to retract the cylinder (extend the

cylinder if using a pull cylinder). This will force trapped air

to move up to the pump reservoir.

6. Repeat steps 1-5 untill the cylinder moves smoothly.

7. Add oil if necessary.

MAINTENANCE

Check oil level regularly.

Use only Enerpac hydraulic oil with these pumps to promote

long pump life and protect your warranty. Viton and EPR seal

kits are available for some hand pumps. Contact your

Enerpac representative for more information on these

products and their applications.

Adding Oil to the Pump

WARNING: Always add oil with the cylinders

fully retracted or the system will contain more

oil than the reservoir can hold. (With pull

cylinders, the cylinders should be fullly extended.)

1. Remove the vent/fill cap from the reservoir.

2. Fill reservoir only to level mark shown on pump.

3. Remove air from system if necessary. See "Air Removal".

Recheck oil level after removing air from the system.

4. Return the vent/fill cap to the reservoir.

Note: If you are not venting the pump, some air must be

left in the reservoir for the pump to function properly. If

the reservoir is completely filled, a vacuum will form,

preventing oil from flowing out of the pump.

Keeping Oil Lines Clean

When coupler halves are disconnected, always screw on dust

caps. Dirt or foreign matter may cause damage to pump,

cylinder, or valve.

Changing the Oil

The reservoir should be drained and refilled with Enerpac oil

at least once every 12 months. If the pump is used in dirty

environments, the oil should be changed more often.

1. Remove the vent/fill cap from the reservoir.

2. Tilt pump to drain out old oil.

3. Fill reservoir with clean oil to the level mark.

4. Replace the vent/fill cap.

5. Dipose of used oil properly.

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining

if a problem exists. For repair service, contact an authorized

service center in your area.

Air moves up hose

as cylinder retracts

Figure 2 - Remvoing Air from System

- 3 -

Problem Possible Cause Solution

Cylinder does not advance,

advances slowly, or advances in

spurts.

Oil level in pump reservoir is low. Add oil. See page 2.

Cylinder advances, but does not

hold pressure.

Leaking connection. Check that all connections are tight

and leak free.

Cylinder does not retract, retracts

part way, or retracts more slowly

than normal.

Release valve is closed. Open the release valve.

Release valve open.

Load is too heavy.

Cylinder plunger binding.

Loose hydraulic coupler.

Air trapped in system.

Leaking seals. Locate leaks and have equipment

serviced by a qualified hydraulic

technician.

Check for damge to the cylinder.

Have the cylinder serviced by a

qualified hydraulic technician.

Remove air. See page 2.

Do not lift more than recommended

load.

Check that couplers are fully

tightened.

Close release valve.

Internal leakage in pump. Have pump serviced by a qualified

hydraulic technician.

Pump reservoir is over-filled. Drain oil level to full mark.

Loose hydraulic coupler. Check that all couplers are fully

tightened.

Air trapped in system. Remove air according to

instructions on page 2.

Hose ID too narrow. Use larger diameter hydraulic hose.

Cylinder retraction spring broken or

other cylinder damage.

Have cylinder serviced by a qualified

hydraulic technician.

Enerpac Worldwide Locations ✦

e-mail:[email protected]

✦

internet:www.enerpac.com

All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them.

For your nearest authorized Enerpac Service Center, visit us at www.enerpac.com

Africa

ENERPAC Middle East FZE

P. O. Box 18004

Jebel Ali, Dubai

United Arab Emirates

Tel: +971 (0)4 8872686

Fax: +971 (0)4 8872687

Australia

ENERPAC, Actuant Australia Ltd.

Block V Unit 3, Regents Park Estate

391 Park Road, Regents Park NSW 2143

(P.O. Box 261) Australia

Tel: +61 297 438 988

Fax: +61 297 438 648

Brazil

Power Packer do Brasil Ltda.

Rua dos Inocentes, 587

04764-050 - Sao Paulo (SP)

Tel: +55 11 5687 2211

Fax: +55 11 5686 5583

Toll Free in Brazil:

Tel: 0800 891 5770

[email protected]

Canada

Actuant Canada Corporation

6615 Ordan Drive, Unit 14-15

Mississauga, Ontario L5T 1X2

Tel: +1 905 564 5749

Fax: +1 905 564 0305

Toll Free:

Tel: +1 800 268 4987

Fax: +1 800 461 2456

Technical Inquiries:

[email protected]

China

Actuant China Ltd.

1F, 269 Fute N. Road

Waigaoqiao Free Trade Zone

Pudong New District

Shanghai, 200 131 China

Tel: +86 21 5866 9099

Fax: +86 21 5866 7156

Actuant China Ltd. (Beijing)

709A Xin No. 2

Diyang Building

Dong San Huan North Rd.

Beijing City, 100028 China

Tel: +86 10 845 36166

Fax: +86 10 845 36220

Central and Eastern Europe

ENERPAC B.V.

Galvanistraat 115

P. O. Box 8097, 6710 AB Ede

The Netherlands

Tel: +31 318 535 936

Fax: +31 318 535 951

France

ENERPAC

Une division de ACTUANT France s.a.

B.P. 200

Parc d’Activités

du Moulin de Massy

F-91882 Massy CEDEX France

Tel: +33 1 601 368 68

Fax: +33 1 692 037 50

Germany, Austria, Szwitzerland, Russia,

Greece and CIS (excl. Caspian Sea

Countries)

ENERPAC Applied Power GmbH

P. O. Box 300113

D-40401 Düsseldorf

Germany

Tel: +49 211 471 490

Fax: +49 211 471 49 28

India

ENERPAC Hydraulics (India) Pvt. Ltd.

Office No. 9,10 & 11,

Plot No. 56, Monarch Plaza,

Sector 11, C.B.D. Belapur

Navi Mumbai 400614, India

Tel: +91 22 2756 6090

Tel: +91 22 2756 6091

Fax: +91 22 2756 6095

Italy

ENERPAC S.p.A.

Via Canova 4

20094 Corsico (Milano)

Tel: +39 02 4861 111

Fax: +39 02 4860 1288

Japan

Applied Power Japan Ltd.

1-1-11, Shimomae

Toda-shi

Saitama Pref.

Japan 335-0016

Tel: +81 484 30 1055

Fax: +81 484 30 1066

The Netherlands, Belgium, Luxembourg,

Sweden, Denmark, Norway, Finland, Baltic

States

ENERPAC B.V.

Galvanistraat 115

P. O. Box 8097, 6710 AB Ede

The Netherlands

Tel: +31 318 535 911

Fax: +31 318 525 613

+31 318 535 848

Technical Inquiries Europe:

[email protected]

Singapore

Enerpac Asia Pte. Ltd.

25 Serangoon North Ave. 5

#03-01 Keppel Digihub

Singapore 554914

Thomson Road

P.O. Box 114

Singapore 915704

Tel: +65 64 84 5108, +65 64 84 3737

1800 363 7722

Fax: +65 64 84 5669

Technical Inquiries:

[email protected]

South Korea

Actuant Korea Ltd.

3Ba 717, Shihwa Industrial Complex,

Jungwang-Dong, Shihung-Shi, Kyunggi-Do

Republic of Korea 429-450

Tel: +82 31 434 4506

Fax: +82 31 434 4507

Spain, Portugal

ENERPAC

C/San José Artesano 8

Pol. Ind.

28108 Alcobendas

(Madrid) Spain

Tel: +34 91 661 11 25

Fax: +34 91 661 47 89

Middle East, Turkey ,

Caspian Sea

ENERPAC Middle East FZE

P. O. Box 18004

Jebel Ali, Dubai

United Arab Emirates

Tel: +971 (0)4 8872686

Fax: +971 (0)4 8872687

United Kingdom, Ireland

ENERPAC Ltd., P.O. Box 33

New Romney, TN28 8QF

United Kingdom

Tel: +44 1527 598 900

Fax: +44 1527 585 500

USA, Latin America

and Caribbean

ENERPAC

P. O. Box 3241

6100 N. Baker Road

Milwaukee, WI 53209 USA

Tel: +1 262 781 6600

Fax: +1 262 783 9562

User inquiries:

+1 800 433 2766

Distributor inquiries/orders:

+1 800 558 0530

Technical Inquiries:

[email protected]

122804

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