envea M-Sens NIR Bedienungsanleitung
This guide applies to the following versions:
Hardware: MCU-0 00, MCU-0 01, MCU-1 00, MCU-1 01
MANUAL
M-Sens NIR
ENVEA Process GmbH
Page 2 of 71 Rev. 07.13.2020
TABLE OF CONTENTS
Warnings ............................................................................................................................................. 8
OVERVIEW ......................................................................................................................................... 10
Features .................................................................................................................................................. 10
Hardware Components ...................................................................................................................... 11
Display .................................................................................................................................................... 11
Processor ................................................................................................................................................ 11
Motherboard .......................................................................................................................................... 12
Battery Backup ....................................................................................................................................... 12
Analog Outputs ....................................................................................................................................... 13
Power Supply .......................................................................................................................................... 13
Opto22 (Optional Accessory) ................................................................................................................. 13
Factory Floor Module (Optional Accessory) ........................................................................................... 14
Mounting ........................................................................................................................................... 15
Electrical Connections ........................................................................................................................ 16
Power Source ......................................................................................................................................... 16
Battery .................................................................................................................................................... 16
Ethernet .................................................................................................................................................. 16
Analog Outputs ....................................................................................................................................... 16
Discrete IO .............................................................................................................................................. 16
Connection Ports .................................................................................................................................... 17
Wiring Schematic .................................................................................................................................... 18
Terminal Blocks ...................................................................................................................................... 19
Setup Network IP ............................................................................................................................... 20
Specifications ..................................................................................................................................... 21
Features ................................................................................................................................................. 23
Hardware Components ...................................................................................................................... 24
Display .................................................................................................................................................... 24
Mounting Plate ....................................................................................................................................... 24
M12 Bulkhead Connectors ..................................................................................................................... 25
Mounting ........................................................................................................................................... 25
Electrical Connections ........................................................................................................................ 27
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Power Source ......................................................................................................................................... 27
Ethernet .................................................................................................................................................. 27
Setup Network IP ............................................................................................................................... 28
Specifications ..................................................................................................................................... 29
OVERVIEW ......................................................................................................................................... 30
Features ................................................................................................................................................. 30
Installation Types ............................................................................................................................... 31
Belt Conveyor ......................................................................................................................................... 31
Sensor Height ..................................................................................................................................... 32
Product Height Variation .................................................................................................................... 33
Screw Conveyor ...................................................................................................................................... 34
Pneumatic/Gravity Feed ......................................................................................................................... 36
Mounting ........................................................................................................................................... 37
Electrical Connections ........................................................................................................................ 39
Supply Power .......................................................................................................................................... 39
Communications .................................................................................................................................... 39
Specifications ..................................................................................................................................... 39
OVERVIEW ......................................................................................................................................... 41
Main Screen ....................................................................................................................................... 42
Home Screen ..................................................................................................................................... 43
Histogram ............................................................................................................................................... 43
Section A – Information ...................................................................................................................... 44
Section B – Alarm Counts ................................................................................................................... 44
Section C – Change Product ............................................................................................................... 44
Section D – Chart ................................................................................................................................ 45
Section E – Recent Value .................................................................................................................... 45
Section F – Statistics ........................................................................................................................... 45
Section G – Data ................................................................................................................................. 45
SPC .......................................................................................................................................................... 45
Section A – Information ...................................................................................................................... 46
Section B – Alarm Counts ................................................................................................................... 46
Section C – Change Product ............................................................................................................... 46
Section D – Chart ................................................................................................................................ 47
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Section E – Recent Value .................................................................................................................... 47
Section F – Statistics ........................................................................................................................... 47
Section G – Samples ........................................................................................................................... 47
Reports ................................................................................................................................................... 47
Section A – Histogram Chart .............................................................................................................. 48
Section B – Table Data ........................................................................................................................ 48
Section C – Reports Available ............................................................................................................. 48
Section D – Upload Data ..................................................................................................................... 48
Configuration Screens ........................................................................................................................ 49
System .................................................................................................................................................... 50
Section A – Global System Settings .................................................................................................... 51
Section B – Optional Categories ......................................................................................................... 51
Section C – Save Button ...................................................................................................................... 52
Products ................................................................................................................................................. 52
Section A – Available Products ........................................................................................................... 53
Section B – General ............................................................................................................................ 53
Section C – Alarms .............................................................................................................................. 53
Section D – Opto Port ......................................................................................................................... 54
Section E – Calibration ........................................................................................................................ 54
Section F – Save Button ...................................................................................................................... 54
Backup .................................................................................................................................................... 54
Section A – Log ................................................................................................................................... 55
Section B – Actions ............................................................................................................................. 55
Setup Shifts ............................................................................................................................................. 56
Controller IP ........................................................................................................................................... 56
Optimize ................................................................................................................................................. 57
Section A – Calibration Table .............................................................................................................. 58
Section B – Product Settings ............................................................................................................... 58
Section C – SPC Chart ......................................................................................................................... 59
Section D – Histogram Chart .............................................................................................................. 59
Section E – Recent Value .................................................................................................................... 59
Section F – Statistics ........................................................................................................................... 59
Section G – Alarm Counts ................................................................................................................... 60
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Section H – Raw Data ......................................................................................................................... 60
Section I – Save ................................................................................................................................... 60
Firmware ................................................................................................................................................ 60
Sensor Health ......................................................................................................................................... 62
Section A – General ............................................................................................................................ 63
Section B – Health .............................................................................................................................. 63
Section C – Signals .............................................................................................................................. 63
IO Check ................................................................................................................................................. 63
Section A – Discrete IO ....................................................................................................................... 64
Section B – Analog IO ......................................................................................................................... 64
Logs ........................................................................................................................................................ 65
Section A – Logs .................................................................................................................................. 65
Section B – Navigation ........................................................................................................................ 66
Alarms ............................................................................................................................................... 66
Section A – Alarms .............................................................................................................................. 67
Section B – Navigation ........................................................................................................................ 67
App Settings ...................................................................................................................................... 68
Connection ............................................................................................................................................. 68
Database ................................................................................................................................................. 69
Section A – Server Name .................................................................................................................... 70
Section B – Authentication ................................................................................................................. 70
Section C – Database .......................................................................................................................... 71
Section D – Test/Save Connection ...................................................................................................... 71
Appearance ............................................................................................................................................ 71
About ...................................................................................................................................................... 71
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TABLE OF FIGURES
Figure 1 - Ethernet and microSD locations ....................................................................................... 11
Figure 2 - Ethernet Connection ........................................................................................................... 11
Figure 3 - Battery Location ................................................................................................................... 13
Figure 4 - Mounting Dimensions ......................................................................................................... 15
Figure 5- Opening the Terminal Block ............................................................................................... 19
Figure 6 - Inserting the Conductor ...................................................................................................... 19
Figure 7 - Securing Conductor ............................................................................................................. 19
Figure 8 - Reset button location .......................................................................................................... 20
Figure 9 - Physical Dimensions ............................................................................................................ 21
Figure 10 - Display .................................................................................................................................. 24
Figure 11 - Mounting Dimensions ...................................................................................................... 26
Figure 12 - M12 Ethernet Wiring ......................................................................................................... 27
Figure 13 - Physical Dimensions .......................................................................................................... 29
Figure 14 - Distance between sensor and material ........................................................................ 32
Figure 15 - Plow to even height ........................................................................................................... 33
Figure 16 - View port for screw conveyor .......................................................................................... 34
Figure 17 - Screw conveyor measurement location ....................................................................... 35
Figure 18 - Clamp collars ...................................................................................................................... 37
Figure 19 - Pivot locking bolt ................................................................................................................ 38
Figure 20 - Physical Dimensions .......................................................................................................... 40
Figure 21 - Main screen ......................................................................................................................... 42
Figure 22 - Home Screen ................................................................................................................43
Figure 23 - Histogram Data ............................................................................................................44
Figure 24 - SPC Chart ............................................................................................................................. 46
Figure 25 - Reports ................................................................................................................................. 48
Figure 26 - Configuration Screen ........................................................................................................ 50
Figure 27 - System Setup ...................................................................................................................... 51
Figure 28 - Product Configuration ...................................................................................................... 52
Figure 29 - Backup Screen .................................................................................................................... 55
Figure 30 - Shift Setup ........................................................................................................................... 56
Figure 31 - Controller IP..................................................................................................................57
Figure 32 - Change highlighted on calibration table...................................................................58
Figure 33 - Change to calibration shown on SPC ........................................................................59
Figure 34 - Upgrade Firmware ............................................................................................................. 61
Figure 35 - Diagnostic Menu ................................................................................................................ 62
Figure 36 - Sensor Health ..................................................................................................................... 63
Figure 37 - IO Check ............................................................................................................................... 64
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Figure 38 - Logs ....................................................................................................................................... 65
Figure 39 - Alarm Notification .............................................................................................................. 66
Figure 40 - Alarm Screen ....................................................................................................................... 67
Figure 41 - Application Settings ........................................................................................................... 68
Figure 42- Connection Screen .............................................................................................................. 69
Figure 43 - Database Setup .................................................................................................................. 70
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Warnings
The ENVEA devices are designed for connection to hazardous electric voltages.
Ignoring this warning can result in severe personal injury or mechanical damage.
To avoid the risk of electric shock and fire, the safety instructions of this manual must
be observed, and the guidelines followed. The specifications must not be exceeded,
and the device must only be applied as described in the following:
• Prior to the commissioning of the device, this manual must be
examined carefully.
• Only qualified personnel (technicians) should install these devices. If
the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
Until the ENVEA device is fixed, do not connect hazardous voltages to the devices.
The following operations should only be carried out on a disconnected device by
service personnel:
• General mounting, connection, and disconnection of wires.
• Replacing fuses (2A for 24VDC, 10A for 5VDC).
• Replacing LED display.
• Replacing power supply.
• Replacing motherboard.
All other repairs must be done by ENVEA only.
Symbol Identification
Triangle with an exclamation mark: Warning, potentially lethal situation.
Page 9 of 71 Rev. 07.13.2020
Safety Instructions
Environment
Avoid high temperatures, mechanical vibrations, shock, as well as moisture and heavy moisture. Indoor
usage only
UL Installation Requirements
Maximum supply voltage fluctuations +-10%.
For use in only pollution degree 2 or better.
Over-voltage category II.
Max. wire size……AWG 20-8
Use Copper Conductors Only
Mounting
Only technicians who are familiar with the technical terms, warnings, and instructions in the manual
should connect this device. Mounting and connections should comply with local and national legislation
for installation of electric equipment.
Electrical Connections for Permanent Condition
Electrical connections should be performed in accordance with ANSI/NFPA 70, NEC, with CSA C22.1,
CEC, Part I, or with both as appropriate, and shall meet the requirements of DVD.2 to DVD.3, as
applicable.
Cleaning
When disconnected, the device may be cleaned with a cloth moistened with distilled water.
Page 10 of 71 Rev. 07.13.2020
OVERVIEW
The ENVEA controller is a real-time processing unit that is the ‘brain’ of the ENVEA NIR system. It stores
the configuration of the system, communicates to the sensors, performs all calculations, and shares
information to compatible devices via Ethernet. In addition, any field wiring for IO alarms, analog
outputs, and factory floor integrations are terminated in this cabinet. As such, it is designed to be
mounted on the factory floor in an electrical room or nearby.
This guide contains information about how to mount, install, and setup the ENVEA controller for initial
usage.
Features
• Two 4-20mA analog outputs.
• 2G microSD card used to store reports
• Battery backup
• Network interface 10/100Base-T with LEDs
• 4-line LCD display for status and configuration
• Factory floor integration hardware (optional accessory)
• Eight isolated discrete IO using Opto22 G4 modules (optional accessory)
o Available input voltages: 10-32 VDC, 90-140 VAC, 180-280 VAC
o Available output voltages: 5-60 VDC, 12-140 VAC, 24-280 VAC
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