ESAB LKA 180 Bedienungsanleitung

clka1p00

Valid for serial no. 618−xxx−xxxx0349 301 002 040928

LKA 180

LKA 240

104

Instruction manual

ENGLISH

−2 −

TOCe

1 DIRECTIVE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 SAFETY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 INTRODUCTION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 TECHNICAL DATA 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 INSTALLATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GAS CONNECTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Electrical connection 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Wire 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Spot welding 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 MAINTENANCE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 ORDERING OF SPARE PARTS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selection table 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIAGRAM 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS LIST 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

−3 −

bc05d18e

1 DIRECTIVE

DECLARATION OF CONFORMITY

Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee

that welding power source LKA 180 / 240 from serial number 618 complies with

standard EN 60974−1, in accordance with the requirements of directive (73/23/EEA)

and addendum (93/68/EEA).

−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−

Paul Karlsson

Managing Director

Esab Welding Equipment AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336

Laxå 96−04−20

2 SAFETY

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK −Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES −Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS −Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE −Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION −Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

−4 −

bc05d18e

3 INTRODUCTION

LKA 180/240 is a compact, step−switched Welding power sources, intended for

welding with solid wire with shielding gas and tube electrode without gas.

The complete package comprises a power source with integral wire feed unit,

(PSF 160 welding torch), mains lead, return cable with clamp, feed rollers for 0.6

and 0.8 mm wire and a gas hose. The assembly kit includes a handle, rear axle, 2

rear wheels and 2 castors.

Two control knobs provide adjustment of voltage and wire feed speed, which are

easily selected by referring to the table on page 9.

You can switch between solid wire with shielding gas and tube electrode without gas

by simply switching + and −connections on the terminal above the wire feed unit.

The spot welding function simplifies the task of making lap joints in sheet metal. A

thermal cut−out prevents the power source from overheating. The cut−out is reset

atomatically when the power source has cooled.

4 TECHNICAL DATA

LKA 180 LKA 240 LKA 180 1−phase

Mains supply 230/400 V,

3−phase 50 Hz 230/400 V,

3−phase 50 Hz 230 V, 1−phase

50 Hz

Mains lead 4x2,5 mm@4x2,5 mm@3x2,5 mm@

Fuse, slow 10 A 16 A 16 A

Maximum load

10% 165 A 160 A

20% 200 A

60% 65 A 120 A 75 A

100% 60 A 85 A 60 A

Mains supply 400 V, 3−phase 50 Hz 400 V,3−phase 50 Hz

Mains lead 4x1,5 mm@4x1,5 mm@

Fuse, slow 10 A 10 A

Maximum load

11% 170 A

18% 200 A

60% 75 A 110 A

100% 60 A 85 A

Voltage steps 7 10 7

Open circuit voltage 15−33 V 18−36 V 16−33 V

Wire feed speed 1−15 m/min 1−15 m/min 1−15 m/min

Spot welding time 250 ms−2,5 s 250 ms−2,5 s 250 ms−2,5 s

Wire reel 5−15 kg 5−15 kg 5−15 kg

−5 −

bc05d18e

LKA 180 1−phaseLKA 240LKA 180

Wire sizes

Unalloyed 0,6−0,8 mm 0,6−0,8 mm 0,6−0,8 mm

Stainless 0,6−0,8 mm 0,6−0,8 mm 0,6−0,8 mm

Aluminium 1,0 mm 1,0 mm 1,0 mm

Tube wire 0,8−0,9 mm 0,8−0,9 mm 0,8−0,9 mm

Dimensions 780x430x530 780x430x530 780x430x530

Weight 47 kg 50 kg 47 kg

Enclosure class IP 21 IP 21 IP 21

Application class

These welding rectifier conform to the requirements of IEC 974−1.

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid

objects or water. Equipment marked IP 21 is intended for indoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

5 INSTALLATION

The installation must be executed by a professional.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’s responsibility to take adequate precautions.

GAS CONNECTION

Assembly of components Does not apply to tube electrode.

bc05d001

−6 −

bc05d18e

The power supply should be lifted by means of its lifting

eye. The handle is only intended for pulling it along the

ground.

Lifting instructions

5.1 Electrical connection

bc05d002

When delivered these power sources are wired for operation from a 400 V, 50 Hz,

three phase AC supply. The mains plug must conform to international standards and

be wired by a qual ified electrician. Check the mains voltage and fuses on all three

phases before connecting the machine.

bc05d008

400 V 230 V

5.2 Wire

bc05d004

TUBE WIRE SOLID WIRE

When welding with tube wire the cables connected to the + and −terminals above

the wire feed unit must be switched.

bc05d005

−7 −

bc05d18e

NOTE!

If the rollers slip or wire feed is unsatisfactory in any other way it may be necessary

to adjust the tension. This can be done using the tensioning screw on the pressure

arm.

WARNING!

Rotating parts can cause injury, take great care.

6 OPERATION

General safety regulations for the handling of the equipment can be found on

page 3. Read through before you start using the equipment!

SConnect the return cable (E) to the work piece.

SWhen welding with solid wire, open the gas valve (A)

and adjust the gas flow with the reduction valve (B).

The flow should be between 8−12 l/min.

SSwitch on the power source using the knob (L).

The white indicator lamp (K) should light up.

SPress the trigger (D) on the welding torch until wire

is fed out of the contact tip (F).

SSelect suitable welding settings using the

woltage selector knob (L) and the wire feed

knod (H) as indicated by the table on page 9.

SStart welding and adjust the settings if necessary.

SIndication lamp (J) light up if the Power source

becomes to hot.

−8 −

bc05d18e

6.1 Spot welding

Select the spot welding time (G) on the scale marked 1−10. Spot welding

time can be set anywhere between 0.2−2.5 sek.

To set the welding voltage and wire feed speed see the recommended

table on page 9.

Press the torch trigger. When the set welding time has elapsed welding

will stop automatically. There is no need to release the trigger.

A new welding cycle will start when you press the trigger again.

bc09

7 MAINTENANCE

Note:

All warranty undertakings given by the supplier cease to apply if the customer

attempts to rectify any faults on the machine during the warranty period.

IMPORTANT

This welding equipment has been designed, tested and manufactured to give long,

trouble−free service.

Regular maintenance is essential for safe and reliable operation.

Removal of dust

Blow away dust that has gathered in the power source

using dry compressed air at low pressure.

Wire feed unit

Components that are subject to wear must be

regularly cleaned and replaced to ensure reliable

wire feed. Note that if the tension is too high it may

cause excessive wear on the pressure roller,

feed roller and wire liner.

Torch

Regularly blow the wire liner clean and clean the gas shroud

8 ORDERING OF SPARE PARTS

Spare parts are ordered through your nearest ESAB representative, see back cover.

When ordering spare parts, please state machine type and number as well as desig-

nation and spare part number as shown in the spare parts list.

This will simplify dispatch and ensure you get the right part.

455 894−001

367 556−001

466 074−001

−9 −

bc05t11a

Selection table

FIG 1 (LKA 180)

−10 −

bc05t11a

FIG 2 (LKA 240)

Andere Handbücher für LKA 180

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere ESAB Schweißsystem Handbücher

ESAB

ESAB DTB 250 Bedienungsanleitung

ESAB

ESAB TAE 800 Bedienungsanleitung

ESAB

ESAB TXH Series Bedienungsanleitung

ESAB

ESAB AristoMig U500 Bedienungsanleitung

ESAB

ESAB MXL 200 Bedienungsanleitung

ESAB

ESAB ET 200iP Pro Bedienungsanleitung

ESAB

ESAB PCM-875A Bedienungsanleitung

ESAB

ESAB EMP 205ic AC/DC Bedienungsanleitung

ESAB

ESAB Railtrac BV2000 Bedienungsanleitung

ESAB

ESAB Caddy Arc 201i VRD Bedienungsanleitung

ESAB

ESAB Caddy Mig C200i Bedienungsanleitung

ESAB

ESAB Caddy Mig C160i Bedienungsanleitung

ESAB

ESAB Caddy Tig 1500i TA34 Bedienungsanleitung

ESAB

ESAB Aristo Mig 5000i Bedienungsanleitung

ESAB

ESAB ESP-101 Bedienungsanleitung

ESAB

ESAB LAF Series Bedienungsanleitung

ESAB

ESAB LAW 510 Bedienungsanleitung

ESAB

ESAB Buddy Mig 500i Bedienungsanleitung

ESAB

ESAB Precision Plasmarc EPP-600 Bedienungsanleitung

ESAB

ESAB POWERCUT-1250 Bedienungsanleitung

ESAB

ESAB Aristo Tig 4000iw Bedienungsanleitung

ESAB

ESAB ESP-200 Bedienungsanleitung

ESAB

ESAB Aristo U82 Bedienungsanleitung

ESAB

ESAB fabricator 141i Bedienungsanleitung

Beliebte Schweißsystem Handbücher anderer Marken

Berner

Berner PLASMACUT 54 Bedienungsanleitung

Pro Spot

Pro Spot PR-155 Bedienungsanleitung

Forney

Forney 210 Bedienungsanleitung

Thermal Arc

Thermal Arc 400S Bedienungsanleitung

Lincoln Electric

Lincoln Electric HANDYMIG 170I Bedienungsanleitung

GYS

GYS PROTIG 201 AC/DC Bedienungsanleitung

TAFA

TAFA 30*8B35 Bedienungsanleitung

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Bedienungsanleitung

CIGWELD

CIGWELD 636804 Kurzanleitung

Red-D-Arc

Red-D-Arc DC-400 Bedienungsanleitung

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung

Elettro

Elettro HI-MIG 3000 SYNERGIC Bedienungsanleitung

WIA

WIA Weldmatic 270 CP132-2 Bedienungsanleitung

Sonics

Sonics H520T Bedienungsanleitung

Miller

Miller Big Blue 400D Bedienungsanleitung

NewArc

NewArc RT2000 Kurzanleitung

Hypertherm

Hypertherm powermax1000 Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE I400 Bedienungsanleitung