ESAB Origo M11 Feed 302 Bedienungsanleitung

Valid for serial no. 620--xxx--xxxx0459 206 101 GB 090325

OrigotM11

Feed 302

Instruction manual

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TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE 3........................................................

2SAFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

4 TECHNICAL DATA 5.................................................

5 INSTALLATION 6....................................................

5.1 Lifting instructions 6.........................................................

6 OPERATION 7.......................................................

6.1 Connections and control devices 8............................................

6.2 Water connection 8..........................................................

6.3 Function explanations 9......................................................

6.4 Wire feed pressure 10........................................................

6.5 Changing / loading wire 10....................................................

6.6 Changing feed roller 10.......................................................

7 MAINTENANCE 11....................................................

7.1 Inspection and cleaning 11....................................................

8 ORDERING SPARE PARTS 11..........................................

DIAGRAM 12............................................................

ORDERING NUMBER 13.................................................

WEAR PARTS 14........................................................

ACCESSORIES 16.......................................................

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit Feed 302

from serial number 620 onwards, conforms to standard IEC/EN 60974--5, in accordance with the re-

quirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard IEC/EN 60974--10 in

accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).

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Kent Eimbrodt

Global Director Equipment and Automation

ESAB AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2006--05--22

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding

2. The operator must ensure that:

Sno unauthorized person is stationed within the working area of the equipment when it is

started up.

Sno--one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from drafts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can be injurious to yourself and others. Take precausions when welding.

Ask for your employer’s safety practices which should be based on manufacturers’ hazard data.

ELECTRIC SHOCK - Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

CAUTION!

Read and understand the instruction manual before

installing or operating.

CAUTION!

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human

health!

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3 INTRODUCTION

The Feed 302 wire feed unit with control panel M11 is

intended for MIG/MAG--welding together with step

controlled welding power sources.

They come in different variants, see the spare parts list on

page 13.

The wire feed units are sealed and contain two--wheel

drive wire feed mechanisms as well as control electronics.

They can be used together with wire on ESAB’s

MarathonPact, or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm).

The wire feed unit can be installed either at the power source, suspended above the

workplace, on a support arm or on the floor with or without wheel set.

ESAB’s accessories for the product can be found on page 16.

3.1 Equipment

The Feed 302 wire feed unit is supplied with:

SInstruction manual

SStickers with recommended wear parts.

Instruction manuals in other languages can be downloaded from the website,

www.esab.com.

4 TECHNICAL DATA

Feed 302

Power supply 42 V 50 -- 60 Hz

Power requirement 150 VA

Motor current Imax 3.5 A

Settings data

Wire feed speed

Burnback time

Creep start

2/4 stroke

1.9--20.0 m/min

0--0.5 s

OFF or ON

2strokeor4stroke

Welding gun connection EURO

Max. diameter wire bobbin 300 mm (*440mm)

Wire dimension 0.6--1.2 mm

Weight 14.3 kg

Dimensions (l x w x h) 690 x 275 x 420 mm

Shielding gas

max pressure

All types intended for MIG/MAG welding

5 bar

Coolant

max pressure

50% water / 50% glycol

5 bar

Permissible load at

35% duty cycle 400 A

Enclosure class

with wire bobin *440mm

IP23

IP2X

* Accessory, see page 16.

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Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading. The duty cycle is valid for 40˚C.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Equipment marked IP2X is designed for indoor use.

5 INSTALLATION

The installation must be executed by a professional.

CAUTION!

This product is intended for industrial use. In a domestic environment this product may

cause radio interference. It is the user’s responsibility to take adequate precautions.

WARNING!

When welding in an environment with increased electrical danger, only power

sources intended for this environment may be used. These power sources are

marked with the symbol

5.1 Lifting instructions

Ordering number for the lifting eye can be found on page 16.

Note! If another mounting device is used, this should be insulated from the wire feed

unit.

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6 OPERATION

General safety regulations for the handling of the equipment can be found on

page 3. Read through before you start using the equipment!

WARNING!

Assure that the side panels are closed during operation.

WARNING!

To prevent the reel from sliding off the hub: Lock the

reel in place by turning the red knob as shown on the

warning label attached next to the hub.

WARNING!

Rotating parts can cause injury, take great care.

WARNING!

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm.

Secure the equipment, especially if used on an uneven or sloping surface.

NOTE! When moving the equipment use intended handle. Never pull on the gun.

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6.1 Connections and control devices

1Knob for setting burnback time 7Connection for welding gun

2Switch for creep start OFF / ON 8Connection for welding current from power

source, (OKC)

3Knob for setting wire feed speed. 9Connection for control cable from power

source

4Switch for 2--stroke / 4--stroke 10 Connection RED for cooling water to po-

wer source (cooling unit)

5Connection BLUE, with ELP* for cooling

water to the welding gun 11 Connection BLUE for cooling water from

power source (cooling unit)

6Connection RED for cooling water from

welding gun 12 Connection for shielding gas

NOTE! Cooling water connections only available on certain models.

* ELP = ESAB Logic Pump, see point 6.2.

6.2 Water connection

When connecting a water--cooled welding gun, the power source’s main power

supply switch must be in the Off position and the cooling unit switch must be in

position “ELP/0”.

The wire feed unit with water connection is equipped with a detection system ELP

(ESAB Logic Pump) which checks that the water hoses are connected. When

connecting a water--cooled welding gun, the water pump starts.

Detection only works with power sources that are equipped with ELP.

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6.3 Function explanations

Burnback time

Burnback time is a delay between the time when the wire starts to brake until the

time when the power source switches off the welding voltage. Too short burnback

time results in a long wire stickout after completion of welding, with a risk of the wire

being caught in the solidifying weld pool. Too long a burnback time results in a

shorter stickout, with increased risk of the arc striking back to the contact tip.

Creep start

Creep start means that the wire is fed at low speed until it comes into electrical

contact with the workpiece and then the speed increases to the set speed.

2stroke

With 2 stroke, the gas flow and wire feed start when the trigger switch is pressed in

and end when it is released.

4stroke

With 4 stroke, the gas flow starts when the trigger switch is pressed in and the wire

feed starts when it is released. The welding process continues until the switch is

pressed in again, the wire feed stops and when the switch is released the gas stops

flowing.

Wire feed speed

This sets the required feed speed of the filler wire in m/minute.

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6.4 Wire feed pressure

Start by making sure that the wire moves smoothly through the wire guide. Then

set the pressure of the wire feeder’s pressure rollers. It is important that the

pressure is not too great.

Fig 1 Fig 2

To check that the feed pressure is set correctly, you can feed out the wire against

an insulated object, e.g. a piece of wood.

When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed

rollers should slip.

If you hold the gun approx. 50 mm from the piece of wood, the wire should be

fed out and bend (fig. 2).

6.5 Changing / loading wire

SOpen the side panel.

SDisconnect the pressure sensor by folding it backwards, the pressure rollers

slide up.

SStraighten out the new wire 10--20 cm. File away burrs and sharp edges from the

end of the wire before inserting it into the wire feed unit.

SMake sure that the wire goes properly into the feed roller’s track and into the

outflow nozzle or wire guide.

SSecure the pressure sensor.

SClose the side panel.

6.6 Changing feed roller

SOpen the side panel.

SDisconnect the pressure sensor (1) by folding it

backwards, the pressure rollers slide up.

SCompletely undo the socket head cap screw

(2) in the centre.

SRemove the washer.

SCompletely undo the two outer socket head cap screws

(3).

SPull out the feed rollers (4).

During installation, repeat the above in the reverse order.

Choice of tracks in the feed roller

Turn the feed roller with the dimensioning mark for the required track towards you.

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