ESAB Origo M13y YardFeed 200 Bedienungsanleitung

Valid for serial no. 612-xxx-xxxx, 613-xxx-xxxx0459 937 101 GB 20120621

Origo™ M13y

YardFeed 200

Instruction manual

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TOCe

Rights reserved to alter specifications without notice.

1 SAFETY 4...........................................................

2 INTRODUCTION 6...................................................

2.1 Equipment 6................................................................

3 TECHNICAL DATA 7.................................................

4 INSTALLATION 8....................................................

4.1 Lifting instructions 8.........................................................

5 OPERATION 8.......................................................

5.1 Connections and control devices 9............................................

5.2 Function explanations 9......................................................

5.3 Wire feed pressure 11........................................................

5.4 Replacing and inserting wire 11................................................

5.5 Changing feed rollers 12......................................................

6 MAINTENANCE 12....................................................

6.1 Inspection and cleaning 12....................................................

7 ORDERING SPARE PARTS 13.........................................

DIAGRAM 14............................................................

ORDER NUMBER 16.....................................................

WEAR PARTS 18........................................................

ACCESSORIES 20.......................................................

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1 SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or

near the equipment observes all the relevant safety precautions. Safety precautions must meet the

requirements that apply to this type of equipment. The following recommendations should be ob

served in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equip

ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in

jury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding and cutting

2. The operator must ensure that:

Sno unauthorised person is stationed within the working area of the equipment when it is

started up.

Sno-one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from drafts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame-proof

clothing, safety gloves.

SDo not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and

cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard

data.

ELECTRIC SHOCK - Can kill

SInstall and earth the unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION

Read and understand the instruction manual before

installing or operating.

CAUTION

This product is solely intended for arc welding.

CAUTION

Class A equipment is not intended for use in residential locations where

the electrical power is provided by the public low-voltage supply system.

There may be potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations, due to conducted

as well as radiated disturbances.

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Dispose of electronic equipment at the recycling facility!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical and/or

electronic equipment that has reached the end of its life must be disposed of at a

recycling facility.

As the person responsible for the equipment, it is your responsibility to obtain

information on approved collection stations.

For further information contact the nearest ESAB dealer.

ESAB can provide you with all necessary welding protection and accessories.

2 INTRODUCTION

The wire feed unit YardFeed 200 is intended for MIG/MAG welding together with

stepped and thyristor-controlled welding power sources.

It comes in different variants, see page 16.

The wire feed unit contains a four-wheel drive wire feed mechanism as well as

control electronics.

ESAB's accessories for the product can be found on page 20.

2.1 Equipment

The wire feed unit is supplied with:

SInstruction manual

SDecal with recommended wear parts

SGas flow meter

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3 TECHNICAL DATA

YardFeed 200

Mains voltage 42 V 50-60 Hz

Power requirement 150 VA

Motor current Imax 3.5 A

Settings data

Wire feed speed

Burnback time

2/4 stroke

Gas flushing

Wire inching

1.9 -25.0 m/min

0 -0.5 s

2 stroke or 4 stroke

Gun connection EURO

Max. diameter wire bobbin 200 mm

Wire dimension

Cored wire

0.6 - 1.2 mm

1.0 - 1.2 mm

0.8 - 1.2 mm

Weight 11.3 kg

Dimensions (l x w x h) 593 x 210 x 302 mm

Operating temperature -10 to +40°C

Shielding gas

max pressure

All types intended for MIG/MAG welding

0.5 MPa ( 5 bar)

Type of cooling

max pressure

50% water / 50% monoetylenglycol

0.5 MPa ( 5 bar)

Maximum permissible load at

60% duty cycle 365 A

Enclosure class IP23

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at

a certain load without overloading. The duty cycle is valid for 40°C.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

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4 INSTALLATION

The installation must be carried out by a professional.

WARNING

When welding in an environment with increased electrical danger, only power

sources intended for this environment may be used. These power sources are

marked with the symbol

4.1 Lifting instructions

5 OPERATION

General safety regulations for handling the equipment can be found on

page 4. Read through before you start using the equipment!

WARNING

Assure that the side panels are closed during operation.

WARNING

Rotating parts can cause injury, take great care.

WARNING

Risk of crushing when replacing the wire bobbin!

Do not use safety gloves when inserting the welding wire between the feed rollers.

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5.1 Connections and control devices

1Connection for welding current from power

source, (OKC)

8Safety contact switch

2Connection for shielding gas 9Connection for welding gun

3Connection for control cable from power

source

10 Toggle switch for gas flushing / wire

inching

4Connection RED, for coolant to power

source (cooling unit)

11 Toggle switch for 2 stroke/ 4 stroke

5Connection BLUE, for coolant from power

source (cooling unit)

12 Display

6Connection RED, for coolant from welding

gun

13 Knob for setting the voltage**

7Connection BLUE, with ELP* for coolant to

the welding gun

14 Knob for setting wire feed speed

Note! Display (digital instrument) and coolant connections only available on certain models.

* ELP = ESAB Logic Pump, see point 5.2.

** Voltage regulation from the wire feed unit does not function with step regulated power sources.

5.2 Function explanations

Water connection

The wire feed unit with water connection is equipped with a detection system ELP

(ESAB Logic Pump) which checks that the water hoses are connected. When

connecting a water-cooled welding gun, the water pump starts.

Detection only works with power sources that are equipped with ELP.

Strain relief

Hook the strain relief onto the hook on the rear side of the feeder unit and the

connection cable.

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Safety contact switch

0Welding OFF

1Welding ON

Heat ON (accessory) and welding OFF

The bobbin area is heated so that the welding

wire is not damp when welding .

Gasflow control and burnback time

A= Controlling gas flow.

B= Gas flow meter

C= Setting burnback time.

Burnback time is a delay between the time

when the wire starts to brake until the time

when the power source switches off the

welding voltage. Too short burnback time

results in a long wire stickout after completion

of welding, with a risk of the wire being caught

in the solidifying weld pool. Too long burnback

time results in a shorter stickout, with

increased risk of the arc striking back to the contact tip.

Gas flushing

Gas flushing is used when measuring the gas flow or to flush any air or moisture

from the gas hoses before welding starts. Gas flushing occurs for as long as the

toggle switch is held depressed and occurs without voltage or wire feed starting.

Wire inching

Wire inching is used when one needs to feed wire without welding voltage being

applied. The wire is fed as long as the toggle switch is depressed.

2 stroke

With 2-stroke gasflow starts when the welding gun trigger switch is pressed. The

welding process then starts. Releasing the trigger switch stops welding entirely and

starts burn back time (if selected).

4 stroke

With 4 stroke, the gas flow starts when the welding gun trigger switch is pressed in

and the wire feed starts when it is released. The welding process continues until the

switch is pressed in again, the wire feed and burn back time (if selected) stops when

the switch is released.

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