Evikon PluraSens E2648-C2H4 Bedienungsanleitung

PluraSens®

Ethylene Detector-Transmitter

E2648-C2H4

User Manual

E2648-C2H4 Rev 22.06.2021
Table of contents
Ethylene 3
Speciﬁcations 4
Product description 6
Safety requirements 6
Operating conditions 7
Installation guidelines 7
Mounting dimensions 8
Sensor probe handling 9
Gas sensor replacement procedures 9
Electrical connections 10
Correct and incorrect cabling for 24 VAC 12
Operation 13
Maintenance 13
Calibration 13
Delivery set 14
Order code for E2648-C2H4 options 14
Conﬁguring 15
Return to default settings 15
Modbus RTU Communication 16
RS485 communication interface 16
Communication parameters 16
Modbus holding registers 16
Warranty 21
Manufacturer contacts 21
2

E2648-C2H4 Rev 22.06.2021

Ethylene

Extremely ﬂammable colorless gas. Widely used as a raw material in the polymer industry

and as a fruit ripener.

Chemical formula

H2C=CH2

Molar weight

Relative gas density (to air)

0,97

Conversion

1 ppm= 1.15 mg/m3

Boiling point

-103.7 °C

Low explosive limit (LEL), % vol. in air

2.7

Upper explosive limit (UEL), % vol. in air

36.0

Odor

Faint sweet odor when pure

Odor threshold

270...600 ppm, so the odor is not an adequate warning

property to prevent excessive exposure to ethylene

Hazards

Extremely ﬂammable.

Gas/air mixtures are explosive.

Excessive exposure by inhalation may cause headaches,

dizziness, anesthesia, drowsiness, unconsciousness, or

other central nervous system effects.

Exposure

limits (ACGIH)

TWA

200 ppm

STEL

not established

Conversion of ppm to mg/m3is calculated for 25°C and 1 atm.

E2648-C2H4 Rev 22.06.2021

Speciﬁcations

Sampling method

Diffusion

Sensor type

Electrochemical cell

Typical detection range

0...10 ppm

0...200 ppm

0...1500 ppm

Max. overload

20 ppm

500 ppm

2000 ppm

Resolution / digital unit

0.1 ppm

1 ppm

Response time T80

< 60 s

Sensor lifetime

> 2 years

Calibration interval

6 months

Signal update

Every 1 second

Power supply

11...30 VDC (default),

24 VAC or 90...265 VAC as options

Power consumption

< 2 VA

Analog outputs

2 × 4-20 mA / 0-10 V, user settable

Output scale width

> 10 × resolution

Recommended: 20-100% of the detection range

Outputs assignment

OUT1 gas; OUT2 gas

Load resistance

RL< (Us - 2 V) / 22 mA for 4-20 mA

RL> 250 kOhm for 0-10 V mode

Digital interface

RS485, Modbus RTU protocol

No galvanic isolation

Cable connections

Screwless spring-loaded terminals

Enclosure

Die-cast aluminum, wall mount, protection class IP66

Dimensions

H120 × W125 × D57 mm

CE marking

According to 2014/30/EU and 2014/35/EU, EN 50491-4-1:2012

EN 61000-6-3:2020, EN 61326-1:2013(EMC, emissions)

EN 61000-6-1:2019, EN 61000-6-2:2019(EMC, Immunity)

EN 60079-29-1:2016, EN 60079-29-2:2015 and EN 60079-29-3:2014

Operating conditions

-20...50°C, up to 100% RH, 0,9...1,1 atm;

Explosion-safe indoor areas

Avoid strong mechanical shock, vibrations, or EMI

Avoid exposure to corrosive gases

NOTE! The sensor may exhibit sensitivity to CO

E2648-C2H4 Rev 22.06.2021

Relay option

Output relays

2 × SPST relays (closing contact),

250 VAC / 30 VDC, 5 A max

Alarm set-points

Determined by the user within 5-95% of the detection range

Other options

Remote probe

Protection IP65, default cable length 3.0 m;

max height 80 mm, max diameter 65 mm

E2648-C2H4 Rev 22.06.2021

Product description

E2648 series heavy duty detectors-transmitters belong to the PluraSens® family of

multifunctional measurement instruments. The instruments utilize gas sensors of various

types with excellent repeatability, stability, and long lifetime. Due to its IP66 enclosure of

die-cast aluminum, the device may be used under harsh conditions.

E2648 series provides two independent analog outputs OUT1 and OUT2, user-selectable to

4-20 mA or 0-10 V, proportional to gas concentrations. RS485 Modbus RTU digital

communication interface allows easy instrument conﬁguration and integration into various

automation systems.

The following features are available as an option:

●Two relays RE1 and RE2 with closing contacts. Relay outputs can be used to

switch alarm sirens, ventilation fans, shut-off valves, or other actuators,

●24 VAC or 230 VAC as options for power supply module,

●Remote probe.

The version of your detector is marked on the package. If the symbol

⚠

is marked on the

equipment, consult the documentation for further information.

Safety requirements

Misuse will impair the protection of the product. Always adhere to the safety provisions

applicable in the country of use.

Do not perform any maintenance operation with the power on. Do not let water or foreign

objects inside the device.

Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic

components directly, as they are sensitive to static electricity.

Connection diagrams can be found in the electrical connections section. The device might

not perform correctly or be damaged if the wrong power supply is connected.

External circuits connected to the equipment should have suﬃcient insulation rating

according to the environmental conditions and equipment power.

A disconnecting device that is marked as such and easily accessible should be included in

the installation of this product.

E2648-C2H4 Rev 22.06.2021

Operating conditions

The device should be used both in a non-hazardous area and in a basic electromagnetic

environment, where the latter is deﬁned in EN 61326-1. Avoid strong mechanical shock and

vibrations. Avoid corrosive atmosphere and areas highly contaminated with dust, oil mist,

etc. Keep the instrument away from direct sunlight. A sudden temperature or humidity

change might affect the sensitivity of the sensor.

Installation guidelines

Before proceeding with the installation it is mandatory to read the Safety requirements

section and make sure to comply with all listed instructions. Installation standards EN

60079-29-2 and EN 45544-4 are also recommended for further instructions and related

information about the installation. During the installation of the transmitter the following

points must be considered:

●Application (the instrument is intended for leakage control.)

●Properties of the space under investigation (room geometry, direction, and

velocity of airﬂows, etc.),

●Ethylene is lighter than air, so the gas detector-transmitter should be placed

higher than the potential leakage or formation source or on the ceiling.

●The device should be accessible for maintenance and repair.

The aforementioned conditions above will affect the coverage area of the device. however,

the coverage area for a transmitter is usually between 2.5 to 5 meters radius.

For early leakage detection install the sensor as close as possible to the potential leakage

sources (ﬂanges, valves, pressure reducers, pumps, etc.), taking into consideration other

points listed above.

Do not locate the detector close to ventilation openings and strong air currents. Avoid the

areas without air circulation (corners, niches) as well.

For general area monitoring without deﬁnite leakage sources, the detectors should be

distributed evenly in the room.

For personal safety control, the detectors are installed in the breathing zone (at the height

of the head of people or animals). The recommended sensor position is vertical, pointing

downwards.

Unscrew four lid screws and detach the lid from the transmitter. Attach the device to a wall

with screws passing through mounting holes. The device is ﬁxed on the wall using two

holes located outside the sealed area of the device.

E2648-C2H4 Rev 22.06.2021

Mounting dimensions

Front view

Bottom view

E2648-C2H4 Rev 22.06.2021

Sensor probe handling

The E2648 series devices are available with a remote probe. The remote probe is

connected to the main unit with a shielded cable. The default remote probe cable length is

3 m.

A) Wall mount remote probe with ﬁxing clamp (default version),

B) Remote probe with rubber ﬂange and three self-tapping screws (on request)

The sensor probes of all types are equipped with a hydrophobic microporous PTFE ﬁlter to

protect the sensor from dust, dirt, and water drops. The ﬁlter should be replaced if it gets

strongly contaminated. To replace the PTFE ﬁlter, unscrew the sensor head cap and

remove the old ﬁlter. Place a new ﬁlter into the cap and tighten it again.

NOTE! Never stab or press the ﬁlter near its center where the sensor is located since this

may damage the sensor. Do not remove the ﬁlter as it may cause the device to show

incorrect values and/or break the sensor.

The recommended orientation of the sensor probe is vertical with the sensor tip pointing

downwards. This prevents the possible accumulation of condensed water on the sensor

protection ﬁlter.

Gas sensor replacement procedures

1. Remove the sensor head cap from the device (or the remote probe),

2. Remove the PTFE ﬁlter (if it is not removed within the cap),

3. Remove the O-ring rubber,

4. Detach the electrochemical sensor from the device,

5. Insert the new electrochemical sensor inside,

6. Put back the O-ring rubber, PTFE ﬁlter, and the head cap, respectively.

E2648-C2H4 Rev 22.06.2021

Electrical connections

Unscrew four lid screws and detach the lid from the device. Use the M16 cable gland to let

in cables of the power supply and of the external devices. Attach the power cable to the

device without turning it on. Using the connection diagram below, connect the analog

outputs and digital interface terminals to the relevant devices according to your tasks.

Version with PSU and relays Version with PSU and without relays

Version without PSU and with relays Version without PSU and relays

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