Faber JELLING Bedienungsanleitung

JELLING

Installationguide

IRLU

40010705 - 0821

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UK IRL

General

1.1 1.2

1.3 1.4

1.5

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1.6

1.7 1.8

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Introduction

Note: these instructions should be read carefully and retained for future reference.

Please leave these instructions with the user.

Content

1Safety and general information .................................................................. 4

2Installation requirements ......................................................................... 5

2.1 Flue requirements............................................................................ 5

2.2 Flue restrictor ................................................................................ 5

2.3 Terminal position ............................................................................ 6

3Instruction for Installation ........................................................................ 7

3.1 Gas connection ............................................................................... 7

3.2 Electric connection .......................................................................... 7

3.3 Preparing the appliance..................................................................... 7

3.4 Removing of the glass ....................................................................... 7

3.5 Connection with use of concentric duct material ...................................... 8

3.6 Placing the log set ........................................................................... 8

4Commissioning (functional checks) .............................................................. 9

4.1 Pilot ignition check .......................................................................... 9

4.2 Check functional burner and pilot burner................................................ 9

5Handing over (final check and customer briefing) ...........................................10

6Service...............................................................................................10

6.1 Routine annual servicing...................................................................10

6.2 Cleaning the glass...........................................................................10

6.3 Cleaning the combustion chamber and burner.........................................11

6.4 Rebuild to other gas category (e.g. Propane/butane) ...............................11

Appendix A: Example calculation.....................................................................12

Appendix B: Flue restrictor............................................................................13

Appendix C : Technical specifications...............................................................14

Appendix D: Dimensions Jelling.......................................................................15

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1Safety and general information

Before installation, ensure that the local distribution conditions (identification of the type

of gas and pressure) and the adjustment of the appliance are compatible.

This gas appliance is factory set and can not be adjusted.

This appliance does not contain any component manufactured from asbestos or any

asbestos related products.

Ventilation

This appliance is room-sealed and doesn't require purpose provided ventilation.

Never use the appliance if it has a broken glass.

General safety

It is the law in the UK that all gas appliances, are installed by a competent person in

accordance with the Gas Safety (Installation and Use) Regulations (as amended), the

relevant British Standards for Installation work, Building Regulations, Codes of Practice and

the manufacturers instructions.

Always use an additional guard if there are elderly, infirm or children in the same room of

the appliance.

The installation should also be carried out in accordance with the following where

relevant:

•BS5871 Part1

•BS5440 Parts 1 & 2

•BS1251

•Building Regulations Document J (as applicable)

•Building Regulations and Standards issued as relevant by the Department of the

Environment or the Scottish Development Department

•In the Republic of Ireland installation should be carried out in accordance with

IS813, ICP3, IS327, Building Regulations, Codes of Practice, the manufacturers

instructions and all other regulations in force

Failure to comply with the above could leave the installer liable to prosecution and

invalidate the appliance warranty.

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UK IRL

2Installation requirements

Note: Since the appliance is a source of heat, circulation of air occurs. Therefore it is of

importance that you do not use the appliance shortly after a renovation of the home.

Because of the natural circulation of air, moist and volatile components from paint,

building materials, carpet etc. will be attracted. These components can settle onto cold

surfaces in the form of soot.

As on all heat producing appliances, soft furnishings such as blown vinyl wallpaper placed

too near to the appliance may become scorched or discoloured. This should be born in

mind when installing the appliance.

2.1 Flue requirements

•The appliance is of the type C31. The appliance will need to be supplied with the

approved flue pipes and terminal, it is not possible to supply your own

•a horizontal extension with elbows is allowed for a maximum of 6 meters

(depending on the situation)

•Vertical flue routing between 0.5 – 12 meter (depending on situation)

Determine on the base of the example calculations in Appendix A and on the base of the

table in Appendix B if the desired situation is possible. To establish this you will need to

calculate:

•The effective height (this is the real difference in height between the upper side of

the appliance and the terminal)

•The total horizontal extension. This is the total horizontal flue length where:

1. each elbow, which is in the horizontal area, counts for 2 meters

2. each 90-degree bend, which is in the horizontal area, counts for 2 meter

3. each 45-degree bend, which is in the horizontal area, counts for 1 meter

4. elbows and bends at the transition of horizontal to vertically are not to be

counted

5. the wall mounted terminal counts for 1 meter

2.2 Flue restrictor

If applicable, in the table of appendix B is also stated the size of a flue restrictor. This

restrictor needs to be fitted in the combustion chamber when placing the appliance.

Normally the smallest flue restrictor is fitted at production.

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2.3 Terminal position

Verify if the required terminal position meets the local installation regulations regarding

disturbance, good functioning and ventilation:

•The terminal must be located so that the outlet is not obstructed. If the flue

terminal is located within 2 meters of a footway path or where people could come

into contact with it, then a suitable terminal guard must be fitted

•Terminals located close to shared walkways, footpaths etc. could be subject to

legal constraints and this should be pointed out to the customer before installation.

If in any doubt about flue location advice should be sought from local building

control, or if appliance-related, from the manufacturer including wherever possible

a dimensioned sketch

•Avoid locating the terminal in close proximity to plastic materials such as gutters or

other combustibles. If this is unavoidable then a suitable deflector should be made.

•Some important requirements for a good functioning are

•The wall-mounted terminal has to be at least 0,5 m off:

oCorners of the building

oBelow eaves

oBalcony's etc. unless the duct is dragged to the front side of the overhanging

part

oThe roof mounted terminal has to be at a distance of at least 0.5 meters of

the sides of the roof, excluded the ridge

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UK IRL

3Instruction for Installation

3.1 Gas connection

Installation pipes should be in accordance with BS 6891. Pipe work from the meter to the

appliance must be of adequate size.

The complete installation including the meter must be tested for soundness and purged as

described in the above code.

A means of isolation must be provide in the supply to facilitate servicing.

The connection should be made in 8 mm copper or similar semi flexible tube. (max 1

meter). Ensure that the gas pipe does not interfere with the removal or replacement of

the burner tray or of the controls.

The gas connection is nut and olive suitable for 8 mm pipe.

3.2 Electric connection

Always place a domestic power socket (230VAC – 50 Hz) near the appliance

3.3 Preparing the appliance

•Remove the packaging and the pallet under the appliance.

•Remove the cast iron front panel and the front glass (see section 3.4) and remove

the package out of the combustion chamber

•Place the appliance at the desired place. Keep in mind that there has to be a

minimal distance of 300 millimetres between the side glass of the appliance and a

wall. At the backside there has to be a minimal distance of 70 millimetres.

•Place the flue system (see section 3.5)

•make a connection the gas connection (see

•Place the log set (see section 3.6)

•Place the glass and the cast iron front panel (see section 3.4)

•Do the functional test (see sections 4 and 5)

3.4 Removing of the glass

Before placing the glass: check the glass sealing rope is in good condition and makes an

effective seal. Be sure that there are no fingerprints on the glass. It is not possible to

remove those prints after you burn the appliance for a while (they are burnt in).

•Remove the cast iron frame by sliding it upwards and by tilting the downside

towards you (see figures 1.1 and 1.2)

•Hold the glass and simultaneously remove all four glass clamps (see figures 1.3 and

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1.4). Take the glass away.

3.5 Connection with use of concentric duct material

•Make a hole of ø 153 mm for the wall or roof mounted terminal.

•The horizontal pipes need to rise away from the appliance at a rate of 3 degrees

per metre

•Build the system starting from the appliance on.

•Make sure you place the pipes in the right direction, the narrow end towards the

appliance.

•Make sure the pipes are fixed sufficiently, a wall clamp every 2m, so the weight of

the pipes is not resting onto the appliance.

•The outside of the pipe can become hot (140 degrees). Stay 50 mm away from any

Timber wall surface or sealing. Make sure to provide sufficiently heat resistant

isolation when going through the wall or roof.

•Because of expansion or cooling down the concentric pipes can turn loose. It is

recommended to fix the pipes with a self tapping screw or use aluminium tape

To get the exact measure flue length you can use cut down concentric pipe, wall mounted

terminal or roof mounted terminal. To obtain a smoke sealed connection, the inner pipe

must be 20 mm longer then the outside pipe.

3.6 Placing the log set

Place the log set according to the figures 1.6.

As desired the bottom of the appliance can be spread over with the delivered embers.

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UK IRL

4Commissioning (functional checks)

4.1 Pilot ignition check

•Ignite the pilot light as described in the user manual

•Check if the pilot burner stays alight

•Extinguish the pilot burner

4.2 Check functional burner and pilot burner

The appliance is preset to give the correct heat input. No further adjustment is necessary.

Always check the inlet pressure and burner pressure:

•Turn off the gas valve on the appliance

•Turn the inlet pressure test point C and apply the manometer

•Check if the measured pressure is the same as the prescribed pressure

•Perform this measuring when the appliance burns on full capacity and when only

the pilot ignition burns

•When the pressure is too low, check if the gas pipes are made of material with the

right diameter

•When the pressure is too high (more than 5 millibar overpressure) you can’t install

the appliance and you should contact your gas company

•Always check the burner pressure when the functional pressure is right

•Open the burner pressure test point D

•The pressure should match the described pressure. If this is not the case, then

contact the supplier

Note: After checking the burner pressure, the inlet pressure test point has to be shut and

checked for gas-tightness.

Fig.

A. Governor

B. Adjustment screw pilot

flame

C. Inlet pressure test point

D. Burner pressure test point

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