FarmTek FodderPro 3.0 Bedienungsanleitung
1
Revision date: 09.21.18
©2018 FarmTek®
All Rights Reserved. Reproduction
is prohibited without permission. *Actual system may differ slightly from what is shown.
FodderPro 3.0 Commercial
Feed Systems–113542
"...grow your own nutrient-rich fodder..."
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2113542 Revision date: 09.21.18
READ THIS DOCUMENT BEFORE YOU BEGIN
Thank you for purchasing the FodderPro 3.0 Commercial Feed Module. When properly assembled and maintained, this system will provide years of reliable
service. This guide includes information needed to safely assemble and maintain the system. Read these instructions before you begin.
Important Information
ASSEMBLY PROCEDURE
This manual describes how to assemble the
113542 FodderPro 3.0 system. The steps outlining
the assembly process are as follows:
1. Unpack the contents of the shipment and
place where you can easily inventory the
parts. Refer to the Bill of Materials/Spec
Sheets.
2. Verify that all parts listed on the Bill of
Materials/Spec Sheets are present. If anything
is missing or you have questions, consult
the Pictorial Parts Guide and all diagrams for
clarification, or contact Customer Service.
3. Read and understand these instructions and
all additional documentation included with the
shipment before you begin.
4. Gather the required tools.
5. For best results, assemble the components
in the order they are presented in these
instructions.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit
Interrupter) when working with electric power
tools and cords.
ELECTRICAL WARNING!
Fodder frame is metal and will conduct
electricity! Exercise caution if working around
or on the frame with electric power tools. Use
cordless, battery-power tools.
CONSULT THE SERVICES OF A QUALIFIED
ELECTRICAL TECHNICIAN WHEN
INSTALLING TIMERS, ARTIFICIAL LIGHTING,
OR OTHER ELECTRICALLY POWERED
ACCESSORIES.
OPEN SYSTEM
The FodderPro 3.0 Commercial Feed System
is an open system; the water is not recycled
for use in the fodder system. The open system
requires a water source and a drain, or waste
water reservoir to accept the unused water.
This water can be recycled for use in other
applications such as watering other plants.
However, to promote healthy fodder growth,
it is not recommended for reuse in the fodder
system.
IMPORTANT: Have the water tested before
feeding it to any livestock.
CAUTION!
DO NOT CLIMB ON FRAME!
TO PREVENT INJURY AND POSSIBLE
DAMAGE TO THE FODDER SYSTEM AND
RELATED COMPONENTS, NEVER CLIMB
ON THE ASSEMBLED OR PARTIALLY
ASSEMBLED FRAME.
NEVER USE THE FRAME ENDS AS A
LADDER TO REACH THE UPPER LEVEL OF
THE FODDER FRAME!
ATTENTION: CONSULT ALL DIAGRAMS AND
THOSE NEAR THE BACK OF THIS GUIDE
TO IDENTIFY CRITICAL DIMENSIONS, PART
NUMBERS, AND PART LOCATIONS FOR YOUR
COMMERCIAL FODDER SYSTEM.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the fodder system. Additional tools and
supports may be needed.
• Tape measure and marker
• Variable speed drill to drive Tek screws
• Levels: 2' and 4'
• Wrench set or ratchet with 1/2" socket to
assemble frame
• 3/16" hex (Allen) wrench—preferably one that
can be used in a socket to operate with a drill.
• Adjustable pliers and small hammer
• Ladder or work platform to work at the height of
the fodder system frame.
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Revision date: 09.21.18 113542
Important Information
PICTORIAL GUIDE
The following graphics and photos will help identify the different parts of the fodder
system. (Some parts may not be shown.)
FAH337B FAME51BFALB34B FAG338B 112772
WR1220 111003Z120
112838
Tek Screw
100442 Nut
Setter
WF2350 WF2372
WF2392
Bushings
113100
WG3840
112770 FAPA15 106807
112477
111127 111128 111129
WF1330 108503
AS2162
WR4067
WR1095 109071
Timer
110406* 110414*
*These extra components are included in
the event that damage occurs to the supply
manifolds during installation or use. To install,
remove the original damaged part and install
the new components. See procedure later in
this guide.
WF6990 PVC Cement and
113372 Purple Primer
PVC PRIMER & PVC CEMENT
Follow all directions printed
on pvc primer and cement
containers. Purple color of
primer does not fade! Use
caution during application
to reduce spills and over
application at joints.
Prime all joints before
assembly.
4113542 Revision date: 09.21.18
Connecting to a Main Water Supply
The FodderPro 3.0 Commercial Feed System includes all the components to assemble the main fodder frame, channels, drain gutters, downspout, drain trough, and supply
manifold. Optional components are noted in the diagram below. Contact your sales representative for additional information and to purchase additional components.
ATTENTION: Enlist the services of an electrician and plumber during assembly and when attaching the main water supply line to the fodder system. The diagram below
shows the basic items needed to supply and control the water to the fodder system. All plumbing and wiring to be completed according to established local codes by a
professional plumber and electrician.
Components and materials needed to connect fodder system to main water supply and to connect timer to solenoid are not included. Additional purchase required.
TIMER: Set the timer to as needed to provide water to the system at desired intervals.
WATER PRESSURE: To ensure proper operation of drippers and to prevent fitting leaks, the following pressure range is required: 20 psi (minimum) to 45 psi (maximum).
Pressures lower than the minimum will not allow drippers to function. Pressures greater than the maximum may damage components and cause fittings to leak.
00:05 2006
7:24
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Solenoid/Regulator
(included)
Pressure Gauge (included)
Main Water Supply
Water Meter (optional)
Electrical Conduit
(not included)
Timer
Water Supply Pipe
(not included)
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Revision date: 09.21.18 113542
General Frame Assembly Information
1LOCATE AND SEPARATE FRAME COMPONENTS
Your 113542 Fodder Pro 3.0 commercial
fodder system consists of two (2) frame
sections (or pods): one (1) pod two (2) trays
wide; one (1) pod five (5) trays wide. Both
pods have seven (7) evenly spaced levels.
Consult the diagrams on the following
pages to better understand the basic layout
before you begin. Follow these basic steps
to assemble and set the frame for each
fodder section.
ATTENTION: A solid, level surface such as
concrete capable of supporting the frame
and fodder is required. If a full concrete
slab is not part of the building, install
concrete blocks or pavers, or pour small
concrete slabs level with the finished grade
to support the frame tubes.
1. Review the diagrams to determine the
overall footprint of this system and
prepare the site for frame assembly.
See diagram.
2. Begin by separating the steel frame
tubes according to part number and
length. Each tube has a specific
position on the frame.
3. Next, review the diagrams on the
following pages to further divide the
tubes by selecting those to construct
the 14-tray pod. The remainder of the
tubes are used for the 35-tray pod.
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Fodder Tray
On-Floor Drain
Channel
35-Tray Pod
14-Tray Pod
Supply
Manifold
Downspout
with elbow.
Frame
Levelers
Gutter at
each level.
2 Cable
Assemblies
per Pod
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6113542 Revision date: 09.21.18
1GATHER THE 14-TRAY FRAME COMPONENTS
Follow the basic steps noted below to assemble the 14-tray pod frame.
ATTENTION: A solid, level surface such as concrete capable of supporting the frame and fodder is required. If a full concrete slab is not part of the
building, install concrete blocks or pavers, or pour small concrete slabs level with the finished grade to support the frame tubes.
Required parts for this pod:
• (2) FD15VMGL08575S1 (Back Vertical Tube)
• (2) FD15VMGL07225S2 (Front Vertical Tube)
• (14) FD15LMGL06900S1 (Front-to-Back Side Tube)
• (15) FD15HMGL03200S1 (Horizontal Tube—Ends)
• (14) FD15CMGL02550S1 (Horizontal Tube—Mid)
• 112772 (5/16" x 3") Flathead Bolt
• FAG338 (5/16" x 3") Hex Cap Bolt
• FAME51B (5/16") Flat Washer
BACK
FRONT FD15CMGL02550S1
25-1/2"
FD15VMGL08575S1
85-3/4"
FD15LMGL06900S1
69"
FD15HMGL03200S1
32"
FD15HMGL03200S1
32"
FD15VMGL07225S2
72-1/4"
Complete these steps:
1. Identify and collect the parts needed to assemble the
14-tray pod frame. See diagram to the right.
2. Install the levelers at the bottom of each vertical
frame tube. (See Procedure 2.)
3. Assemble the front (drain end) and back (supply
end) main frames. (See Procedure 2.)
4. Assemble the center frame sections that connect the
end frames. (See Procedure 3.)
5. Attach the diagonal cable assemblies to one side of
the frame. (See Procedure 4.)
6. Set the assembled frame in position and level and
plumb the frame. (See Procedure 5.)
7. Continue with Procedure 6.
General Frame Assembly Information
7
Revision date: 09.21.18 113542
1GATHER THE 35-TRAY FRAME COMPONENTS
Follow the basic steps noted below to assemble the 35-tray pod frame.
ATTENTION: A solid, level surface such as concrete capable of supporting the frame and fodder is required. If a full concrete slab is not part of the
building, install concrete blocks or pavers, or pour small concrete slabs level with the finished grade to support the frame tubes.
Required parts for this pod:
• (2) FD15VMGL08575S1 (Back Vertical Tube)
• (2) FD15VMGL07225S2 (Front Vertical Tube)
• (14) FD15LMGL06900S1 (Front-to-Back Side Tube)
• (15) FD15HMGL08000S1 (Horizontal Tube—Ends)
• (14) FD15CMGL07350S1 (Horizontal Tube—Mid)
• 112772 (5/16" x 3") Flathead Bolt
• FAG338 (5/16" x 3") Hex Cap Bolt
• FAME51B (5/16") Flat Washer
Complete these steps:
1. Identify and collect the parts needed to assemble the
35-tray pod frame. See diagram to the right.
2. Install the levelers at the bottom of each vertical
frame tube. (See Procedure 2.)
3. Assemble the front (drain end) and back (supply
end) main frames. (See Procedure 2.)
4. Assemble the center frame sections that connect the
end frames. (See Procedure 3.)
5. Attach the diagonal cable assemblies to one side of
the frame. (See Procedure 4.)
6. Set the assembled frame in position and level and
plumb the frame. (See Procedure 5.)
7. Continue with Procedure 6.
General Frame Assembly Information
BACK
FRONT
FD15VMGL08575S1
85-3/4"
FD15VMGL07225S2
72-1/4"
FD15LMGL06900S1
69"
FD15CMGL07350S1
73-1/2"
FD15HMGL08000S1
80"
FD15HMGL08000S1
80"
8
8113542 Revision date: 09.21.18
2ASSEMBLE END FRAMES
ATTENTION: A solid, level surface such as concrete capable of supporting the frame and fodder is required. If a full concrete slab is not part of the
building, install concrete blocks or pavers, or pour small concrete slabs level with the finished grade to support the frame tubes. Assemble each
frame in the location where it will ultimately be positioned. Other than minor adjustments in position for leveling, moving the frames
after assembly is not recommended.
Assemble Main Frame—Ends
IMPORTANT: After assembling the frame sections as shown in Procedures
2-4, set the frame in position and complete Procedure 5 to level and plumb
the frame before assembling the next pod. Do not allow the frame to
stand without the cables installed and adjusted. Brace frame before
cable installation!
ATTENTION: The 14-tray pod is used in this example. Except for the main
frame components, the assembly of any pod frame is the same.
Complete these steps to install each 112477 insert:
1. Slide one 112477 insert into the bottom of a vertical
end frame tube. Tap gently with a small hammer if
needed to seat in place.
2. Secure using a 112838 Tek screw. Install screw
through frame tube and wall of the 112477
insert.
3. Adjust the FAH337B bolt so that it is fully turned
into the threaded plate of the insert. See photo to
the right.
CAUTION: Frames are heavy! Assemble
the frame where it will be positioned in the
building. To prevent damage, injury, or both,
do not move an assembled frame!
112772
5/16" x 3" Flat
Head Bolt
During the frame assembly, position the vertical tubes
so the large diameter bolt hole is to the outside of the
frame tube. This provides a seat for the tapered head
of the 112772 bolt.
A
B
Front
B
Back
B
112722
112477
FAH337B
FALB34B
A
Bottom
of Frame
Tube
112477
Install large hole in
tube to the outside.
Install Tek screw on either side
of the center line to prevent
contact with adjusting bolt.
STEP 3
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Revision date: 09.21.18 113542
3
Assemble Main Frame—Center
CAUTION: Frames are heavy! Assemble the frame where
it will be positioned in the building. To prevent damage,
injury, or both, do not move an assembled frame!
ASSEMBLE CENTER FRAMES
Use the FAG338B (5/16" x 3") hex
bolt and FAME51B 5/16" flat washer to
assemble the center frame sections.
Tighten all connections.
Use the 112772 (5/16" x 3")
flat head bolt to attach the
end frames to the center
frames. Large hole in frame
tube should be visible
during frame assembly.
Tighten all connections.
IMPORTANT: After assembling the frame sections as shown in Procedures 2-4,
set the frame in position and complete Procedure 5 to level and plumb the frame
before assembling the next pod. Do not allow the frame to stand without the
cables installed and adjusted. Brace frame before cable installation.
CAUTION: Brace and hold
frame until all cables are
installed. Do not allow frame
to stand freely without cables
installed and adjusted.
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10 113542 Revision date: 09.21.18
4INSTALL FRAME CABLES—FDCAB13L0703S1T
There are two (2) cable assemblies for each pod frame. Install these
assemblies on the same side of the frame.
Install Cables
WARNING! BRACE THE FRAME IN PLACE DURING CABLE INSTALLATION. HAVE AN ASSISTANT HOLD THE FRAME STEADY WHILE
INSTALLING THE CABLE BRACKETS. FAILING TO BRACE THE FRAME AND HAVE AN ASSISTANT HOLD IT STEADY DURING THIS
PROCEDURE MAY CAUSE THE FRAME TO COLLAPSE! DO NOT PROCEED WITH THIS STEP WITHOUT BRACING AND ASSISTANCE.
Complete these steps:
1. Attach the top 108503 brackets to the frame approximately 1" above the
top of the second level frame tube. Use a Tek screw and FAME51B flat
washer to secure each bracket to the center of the vertical frame tube.
1"
2. Take the first cable assembly, fully open the turnbuckle without
disassembling it, and hook it to one of the installed 108503 brackets.
3. Take an AS2162 shackle, remove the pin, and slide the shackle over the free
end of the finished cable.
4. Secure a 108503 bracket to the shackle by reinstalling and tightening the
shackle pin.
108503
WF2162
Cable Assembly
108503
AS2162
112838
Tek Screw
FAME51B
Top Level
1"
Position turnbuckles at the top.
FDCAB13L0703S1T
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1
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