Fayat Group Dynapac CC900G Bedienungsanleitung

Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

4812163901_A.pdf4812163901_A.pdf

Vibratory rollerVibratory roller

CC900GCC900G

EngineEngine

Honda GX630RH QYDHonda GX630RH QYD

Serial numberSerial number

10000303xxA023833 -10000303xxA023833 -

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes

Printed in SwedenPrinted in Sweden

2000h-Maintenance

4812163901_A.pdf2019-09-23

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Work driving ................................................................................................ 7

Driving near edges ...................................................................................... 8

Seated position ........................................................................................... 8

Special instructions .................................................................................................................. 9

Standard lubricants and other recommended oils and fluids ...................... 9

Higher ambient temperatures, above +40°C (104°F).................................. 9

Lower ambient temperature - Freeze risk ................................................... 9

Temperatures.............................................................................................. 9

High pressure cleaning ............................................................................... 9

Fire fighting ............................................................................................... 10

Roll Over Protective Structure (ROPS) ..................................................... 10

Battery handling ........................................................................................ 10

Jump starting............................................................................................. 11

Technical specifications ......................................................................................................... 13

Vibrations - Operator station ..................................................................... 13

Noise level................................................................................................. 13

Slopes ....................................................................................................... 13

Dimensions, side view............................................................................... 14

Dimensions, top view ................................................................................ 15

Weights and volumes................................................................................ 16

Working capacity....................................................................................... 16

General ..................................................................................................... 16

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Hydraulic system....................................................................................... 17

Tightening torque ...................................................................................... 18

ROPS - bolts ............................................................................................. 19

Machine description ............................................................................................................... 21

Gasoline engine ........................................................................................ 21

Electrical system ....................................................................................... 21

Propulsion system/Transmission .............................................................. 21

Brake system ............................................................................................ 21

Steering system ........................................................................................ 21

ROPS ........................................................................................................ 21

Identification ............................................................................................................ 22

Product and component plates ................................................................. 22

Machine plate............................................................................................ 22

Product identification number on the frame .............................................. 23

Engine plates ............................................................................................ 24

Decals...................................................................................................................... 25

Location - decals ....................................................................................... 25

Location - decals, CALIFORNIA ............................................................... 26

Safety decals............................................................................................. 26

Info decals................................................................................................. 29

Instruments/Controls ............................................................................................... 29

Locations - Instruments and controls ........................................................ 29

Function description .................................................................................. 30

Electrical system...................................................................................................... 31

Relays and fuses on the machine ............................................................. 31

Operation ............................................................................................................................... 33

Before starting ......................................................................................................... 33

Operator’s seat - Adjusting....................................................................... 33

Sprinkler - Check ...................................................................................... 33

Parking brake ............................................................................................ 34

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Emergency stop ........................................................................................ 34

Operator position....................................................................................... 34

Starting .................................................................................................................... 35

Starting the engine .................................................................................... 35

Driving ..................................................................................................................... 36

Operating the roller ................................................................................... 36

Interlock/Emergency stop/Parking brake - Check ..................................... 37

Vibration .................................................................................................................. 37

Manual vibration - Switching on ................................................................ 37

Braking .................................................................................................................... 37

Service brake ............................................................................................ 38

Reserve brake........................................................................................... 38

Switching off.............................................................................................. 39

Parking .................................................................................................................... 39

Chocking the drums .................................................................................. 39

Miscellaneous ........................................................................................................................ 41

Locking the articulation ............................................................................. 41

Lifting the roller.......................................................................................... 41

Unlocking the articulation .......................................................................... 41

Securing CC900G for loading ................................................................... 42

Retractable ROPS (Optional).................................................................... 43

Towing ..................................................................................................................... 44

Releasing the brake .................................................................................. 45

Towing the roller........................................................................................ 46

Operating instructions - Summary ......................................................................................... 47

Preventive maintenance ........................................................................................................ 49

Acceptance and delivery inspection.......................................................... 49

Warranty.................................................................................................... 49

Maintenance - Lubricants and symbols ................................................................................. 51

Maintenance symbols ............................................................................... 53

2000h-Maintenance

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Maintenance - Maintenance schedule ................................................................................... 55

Service and maintenance points ............................................................... 55

General ..................................................................................................... 56

Every 10 hours of operation (Daily)........................................................... 56

After the first 20 hours of operation........................................................... 57

After the FIRST 50 hours of operation ...................................................... 57

Every 50 hours of operation ...................................................................... 57

Every 100 hours of operation .................................................................... 57

Every 200 / 400 / 600 / 800 hours of operation ......................................... 58

Every 500 hours of operation .................................................................... 58

Every 1000 hours of operation .................................................................. 59

Every 2000 hours of operation .................................................................. 60

Maintenance, 10h .................................................................................................................. 61

Engine - Checking the oil level.................................................................. 61

Hydraulic reservoir, Level check - Filling................................................... 61

Refueling ................................................................................................... 62

Water tank - Filling .................................................................................... 62

Sprinkler system - Check, cleaning........................................................... 62

Air circulation - Check ............................................................................... 63

Scrapers - Check, adjustment................................................................... 63

Warning lamps - Check............................................................................. 64

Air cleaner - check .................................................................................... 64

Maintenance - 20h ................................................................................................................. 65

Engine oil and oil filter - Change ............................................................... 65

Maintenance - 50h ................................................................................................................. 67

Brakes - Check.......................................................................................... 67

Air cleaner - cleaning ................................................................................ 68

Rubber elements and fastening screws - Check....................................... 68

Maintenance - 100h ............................................................................................................... 69

Spark plug - Check and adjustment .......................................................... 69

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Maintenance - 200 / 400 / 600 / 800 h ................................................................................... 71

Spark plug - Replace................................................................................. 71

Engine's fuel filter - Check......................................................................... 72

Hydraulic fluid cooler - Cleaning (Option) ................................................ 72

Engine oil and oil filter - Change ............................................................... 73

Forward/Reverse controls and joints - Check and lubrication................... 74

Maintenance - 500h ............................................................................................................... 75

Front drum - Checking the oil level ........................................................... 75

Hydraulic reservoir - Check/venting .......................................................... 76

Steering joint - Check................................................................................ 76

Air cleaner - replace insert ........................................................................ 77

Maintenance - 1000h ............................................................................................................. 79

Spark plug - Replace................................................................................. 79

Engine's fuel filter - Check......................................................................... 80

Hydraulic fluid cooler - Cleaning (Option) ................................................ 80

Forward/Reverse controls and joints - Check and lubrication................... 81

Front drum - Checking the oil level ........................................................... 82

Hydraulic reservoir - Check/venting .......................................................... 82

Steering joint - Check................................................................................ 83

Air cleaner - replace insert ........................................................................ 83

Hydraulic fluid filter - Change .................................................................... 84

Engine oil and oil filter - Change ............................................................... 84

Engine's fuel filter - Check......................................................................... 85

Maintenance - 2000h ............................................................................................................. 87

Spark plug - Replace................................................................................. 87

Engine's fuel filter - Check......................................................................... 88

Hydraulic fluid cooler - Cleaning (Option) ................................................ 88

Forward/Reverse controls and joints - Check and lubrication................... 89

Hydraulic reservoir - Check/venting .......................................................... 89

Steering joint - Check................................................................................ 90

2000h-Maintenance

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Air cleaner - replace insert ........................................................................ 90

Hydraulic fluid filter - Change .................................................................... 91

Engine oil and oil filter - Change ............................................................... 91

Engine's fuel filter - Check......................................................................... 92

Hydraulic reservoir - fluid change.............................................................. 93

Front drum - Changing the oil ................................................................... 94

Water tank - Cleaning ............................................................................... 94

Introduction

4812163901_A.pdf2019-09-23

Introduction

The machine

Dynapac CC900G is a vibratory tandem roller in the

1,3 metric tonnes class featuring 900 mm wide drums.

The machine is equipped with drive and brakes on

both drums, and vibration on front drum.

Intended use

CC900G is primarily used for smaller compaction

works, such as minor roads, sidewalks, cycle ways

and minor parking places.

Warning symbols

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

Passengers are not allowed on the machine, and

you must sit in the seat when operating the

machine.

Passengers are not allowed on the machine, and

you must sit in the seat when operating the

machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

Read the entire manual before starting the

machine and before carrying out any

maintenance.

Read the entire manual before starting the

machine and before carrying out any

maintenance.

Introduction

4812163901_A.pdf 2019-09-23

Replace immediately the instruction manuals if

lost, damaged or unreadable.

Replace immediately the instruction manuals if

lost, damaged or unreadable.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

CALIFORNIA

Decal and location of decal shown in section

Machine description.

Proposition 65

General

This manual contains instructions for machine

operation and maintenance.

The machine must be correctly maintained for

maximal performance.

The machine should be kept clean so that any

leakages, loose bolts and loose connections are

discovered at as early a point in time as possible.

Do not spray with high-pressure cleaner directly onto

gaskets and bearing spacings in steering hitch and

drum, and electronics.

Inspect the machine every day, before starting.

Inspect the entire machine so that any leakages or

other faults are detected.

Check the ground under the machine. Leakages are

more easily detected on the ground than on the

machine itself.

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