Federal Signal Corporation DCFCB Kurzanleitung

2562640

Rev. B3 0620

Printed in U.S.A.

One-Way to Two-Way Kit for DCFCB

Upgrade DCFCB from a One-Way to a Two-Way Controller

Upgrade Manual

Limited Warranty

This product is subject to and covered by a limited warranty,

a copy of which may be found at www.fedsig.com/SSG-Warranty.

A copy of this limited warranty may also be obtained by written

request to Federal Signal Corporation, 2645 Federal Signal Drive,

University Park, IL 60484; by email to [email protected], or

by calling +1 708 534-3400.

This limited warranty is in lieu of all other warranties, express or

implied, contractual or statutory, including, but not limited to the

warranty of merchantability, warranty of tness for a particular

purpose and any warranty against failure of its essential purpose.

2645 Federal Signal Drive

University Park, Illinois 60484

www.fedsig.com

Customer Support 800-548-7229 • +1 708 534-3400

Technical Support 800-524-3021 • +1 708 534-3400

All product names or trademarks are properties of their respective owners.

Upgrade Manual

Federal Signal www.fedsig.com

Contents

Safety Messages......................................................................................................................................................6

General Description ................................................................................................................................................7

Introduction..............................................................................................................................................................7

Qualications ......................................................................................................................................................7

Required Equipment ...........................................................................................................................................7

Recommended Cables .......................................................................................................................................8

Removing One-Way Radio Parts..........................................................................................................................13

Installing the Kit.....................................................................................................................................................15

Getting Service ......................................................................................................................................................38

Figures

Figure 1 Battery Power Switch.............................................................................................................................13

Figure 2 Wire Ties..................................................................................................................................................13

Figure 3 Inside Antenna Cable .............................................................................................................................14

Figure 4 Remove Screws......................................................................................................................................14

Figure 5 Inside antenna cable connector............................................................................................................14

Figure 6 Antenna lightning protection ................................................................................................................15

Figure 7 Lock washer............................................................................................................................................15

Figure 8 Install nut.................................................................................................................................................16

Figure 9 Antenna connections .............................................................................................................................16

Figure 10 DIN rail terminals..................................................................................................................................17

Figure 11 Self tapping screws ..............................................................................................................................17

Figure 12 Rotation sensor board .........................................................................................................................18

Figure 13 Rotation current sensor.......................................................................................................................18

Figure 14 Remove nut 7/16 inch...........................................................................................................................18

Figure 15 Orange wire...........................................................................................................................................19

Figure 16 Orange wire...........................................................................................................................................19

One-Way to Two-Way Kit for DBFCB

Federal Signal www.fedsig.com

Figure 17 Remove the orange wire......................................................................................................................20

Figure 18 Reapply and tighten nut.......................................................................................................................20

Figure 19 Connect rotation sensor wire assembly ............................................................................................21

Figure 20 DIN rail terminals..................................................................................................................................21

Figure 21 Blue rotation sensor wire ....................................................................................................................22

Figure 22 Loosen nut 7/16 inch............................................................................................................................22

Figure 23 Loosen nut 1/2 inch..............................................................................................................................23

Figure 24 Copper buss-bar removed...................................................................................................................23

Figure 25 Chopper current sensor.......................................................................................................................24

Figure 26 Chopper Wire Assembly ......................................................................................................................24

Figure 27 DIN rail terminals..................................................................................................................................25

Figure 28 White chopper sensor wire..................................................................................................................25

Figure 29 Chopper buss-bar.................................................................................................................................26

Figure 30 DC converter plate................................................................................................................................26

Figure 31 DC converter wire assembly ...............................................................................................................27

Figure 32 DC converter wires...............................................................................................................................27

Figure 33 Jumper wire ..........................................................................................................................................28

Figure 34 Sense wire.............................................................................................................................................28

Figure 35 Sense wire (item 38) at din rail terminal............................................................................................. 29

Figure 36 Intrusion switch bracket ......................................................................................................................29

Figure 37 Intrusion switch....................................................................................................................................29

Figure 38 Intrusion wire........................................................................................................................................30

Figure 39 Other end of intrusion wire..................................................................................................................30

Figure 40 Pre-existing intrusion wire that goes between the cabinets............................................................ 31

Figure 41 Intrusion wire........................................................................................................................................31

Figure 42 Intrusion switch....................................................................................................................................32

Figure 43 Pre-existing intrusion wire ..................................................................................................................32

Upgrade Manual

Federal Signal www.fedsig.com

Figure 44 Intrusion wires......................................................................................................................................33

Figure 45 Intrusion bracket ..................................................................................................................................33

Figure 46 Radio bracket........................................................................................................................................34

Figure 47 Antenna wire .........................................................................................................................................34

Figure 48 Antenna cable .......................................................................................................................................35

Figure 49 Radio power cables..............................................................................................................................35

Figure 50 Radio interface cable ...........................................................................................................................36

Figure 51 Battery power switch ...........................................................................................................................36

Safety Messages

One-Way to Two-Way Kit for DBFCB

Federal Signal www.fedsig.com

Safety Messages

Read and understand these procedures before installation. All work should be performed

by a properly trained Technician or Electrician that is qualiﬁed to do electrical work. You

must follow electrical and ESD precautions. If any of the electronics are handled without

static protection, the electronics may be damaged.

Listed below are important safety instructions and precautions you should follow:

Important Notice

Federal Signal reserves the right to make changes to devices and speciﬁcations

detailed in the manual at any time in order to improve reliability, function or design. The

information in this manual has been carefully checked and is believed to be accurate;

however, no responsibility is assumed for any inaccuracies.

Installation and Service

• Electrocution or severe personal injury can occur when performing various installation

and service functions such as making electrical connections, drilling holes, or lifting

equipment. Therefore, only experienced electricians should install this product in

accordance with national, state and any other electrical codes having jurisdiction.

Perform all work under the direction of the installation or service crew safety foreman.

• The sound output of sirens is capable of causing permanent hearing damage. To

prevent excessive exposure, carefully plan siren placement, post warnings and restrict

access to areas near the sirens. Sirens may be operated from remote control points.

Whenever possible, disconnect all siren power including batteries before working

near the siren.

• After installation or service, test the siren system to conﬁrm that it is operating

properly. Test the system regularly to conﬁrm that it will be operational in an

emergency.

• If future service personnel do not have these warnings and all other instructions

shipped with the equipment to refer to, the siren system may not provide the intended

audible warning and service personnel may be exposed to death, permanent hearing

loss, or other bodily injury. File these instructions in a safe place and refer to them

periodically. Give a copy of these instructions to new recruits and trainees. Also, give

a copy to anyone who is going to service or repair the sirens.

Operation

Failure to understand the capabilities and limitations of your siren system could result in

permanent hearing loss, other serious injuries or death to persons too close to the sirens

when you activate them or to those you need to warn. Carefully read and thoroughly

understand all safety notices in this manual and all operations-related-items in all

instruction manuals shipped with equipment. Thoroughly discuss all contingency plans

with those responsible for warning people in your community, company, or jurisdiction.

Read and understand the information contained in this manual before attempting

to install or service the siren.

Pay careful attention to notices located on the equipment.

General Description

Upgrade Manual

Federal Signal www.fedsig.com

General Description

Introduction

This manual describes how to upgrade your DCFCB from a one-way siren controller to a

two-way siren controller.

DCFCBs are one-way controllers for mechanical sirens or similar devices. The DCFCBs

receive commands through a radio or other communications, but do not provide any

status back toward the activation point. DCFCTBs are two-way control and status

monitoring controllers. These units interface to two-way radio systems, which provide

two-way control and monitoring capabilities. Federal Signal has a pre conﬁgured kit for

upgrading DCFCB cabinets to DCFCTB cabinets. For VHF upgrades order Q-DCFC1-2H;

and for UHF upgrades, order Q-DCFC1-2U.

NOTE: Antenna is not included. You must order antenna separately.

Qualications

You must be a properly trained Technician or Electrician in order to install this product.

You must be an Engineer or Technician with radio equipment capable of deviation

adjustment and VSWR test. Typically, a radio shop has this capability.

Required Equipment

You need the following:

• Standard Technician’s Tool Kit.

• Bucket Truck and Ladder may be needed to access the site. Access for antenna

installation is required.

• The One-Way to Two-Way Kit for DCFCB.

• VHF part number: Q-DCFC1-2H

• UHF part number: Q-DCFC1-2U

NOTE: For pricing and availability, call Customer Care at 800-548-7229.

• Some installer parts are required.

NOTE: These are not part of the One-Way to Two-Way Kit for DCFCB.

For installation instructions on the Yagi and Omni Antennas go to the Federal Signal’s

website. Typically, additional antenna mounting parts are needed. The required parts are

listed in the manual and may change according to local code.

The following are some of the typical parts required. Typically, these are supplied by the

electrician.

• Two AWG ground wire for or grounding antenna to ground rod.

NOTE: Treat ground wire connections with anti-oxidant compound.

• Ground rod and tools required to install the ground rod.

• Four 3/8-inch by 4-inch lag bolts

• Four 3/8-inch washers

Introduction

One-Way to Two-Way Kit for DBFCB

Federal Signal www.fedsig.com

• Four 3/8-inch lock washers to mount antenna bracket to pole.

• Compression C-tap #2AWG

• Twenty-ﬁve clips, coax nail for nailing down the antenna cable

• Ten UV-resistant tie wraps for tie wrapping the cable to the bracket

• Tape, mocap, silicone insulated for sealing the antenna connectors.

NOTE: Seal all connections.

• Disposal bag or box to put the old parts into that will be removed.

• Radio service monitor and VSWR tester required for the radio system. Typically, radio

shop supplied.

Recommended Cables

When equipped with radio from the NX-5000 Series in your two-way RTUs, Federal Signal

recommends purchasing the following cables for computer programming:

• RIB FIF-12A USB interface cable

• CT-104A interface cable

Use the RIB FIF-12A USB cable to connect to your computer. Use the CT-104A cable to

connect from the RIB FIF-12A USB cable to the radio.

Table 1 Kit Contents

Item

No.

Qty Part Number Description Notes Picture

1 1 2562640 One-Way

to Two-Way

Manual for

DCFCB

Installation

Manual

2 1 1751587B-01 Cable, radio,

to FCT

Cable between

the radio and

controller board.

3 1 17500880 Cord, pwr.

Supply, radio

Radio power

cable

4 1 175902A-24 Cable, ant,

UHF/N,

12 inches

Antenna cable,

internal

5 1 169182A-01 Plate

assembly, DC

to DC convert

DC converter

plate

6 1 2005173E PCBA, DC to

DC converter

board

Introduction

Upgrade Manual

Federal Signal www.fedsig.com

Item

No.

Qty Part Number Description Notes Picture

7 6 7000A427-04 Screw, mach,

pan Phillips

6-32

Screw, Phillips

6-32,1/4-inch

long to mount

DC converter to

plate

8 4 7011A041-06 Screw, thd

frm, pan, phil,

type

Self-tapping

screw to mount

DC converter

plate to

backplane

9 1 1461327A Wire lead

assembly,

5-pos

DC converter

wire assembly

10 2 122378A Switch,

momentary

Intrusion switch

11 2 8600118B Bracket, intr.

Swtch cntl.

box al

Intrusion switch

bracket

12 1 7002A009-16 Bolt, hex HD

SS 3/8-16

Bolt, 3/8-16

for the lower

intrusion bracket

13 1 7074A046 Lkwash, split

SS 3/8 scr

Lock washer,

3/8 for the lower

intrusion bracket

14 1 7059A063 Nut hex 3/8-

Nut, 3/8-16

for the lower

intrusion

bracket.

15 1 T300218-05-

065

Wire lead,

44 inches

(1/4nt:1/4nt)

Intrusion sensor

wire

16 1 288B229A-06 Snap track.

4 inches

Snap track is

for mounting

the current and

rotator sensors.

17 2 7011A069-08 Screw thd frm

pan hd phil #8

#8-1/2-inch

Phillips, self-

tapping to

mount the snap

track to the

backplane

18 1 2005221B Current

sensor pcba

Rotator current

sensor

Introduction

One-Way to Two-Way Kit for DBFCB

Federal Signal www.fedsig.com

Item

No.

Qty Part Number Description Notes Picture

19 1 2001062B Pcba, curr.

sens, adj.

Chopper current

sensor

20 1 1461319A Wire lead

assembly,

chopper

sensor, 4-pos

Chopper sensor

wire assembly

21 1 1461320A Wire lead

assembly,

rotator sensor,

4-pos

Rotator sensor

wire assembly

22 1 288691A-03 RF, lhtg

pro,125-1000

MHz

Antenna

lightning

protection

23 1 1461404A Wire lead

assembly,

current sensor

Rotator sensor

wire assembly

24 5 7058A047 Nut, mach

scr hex Keps

10/32 SS

Keps nut, 10/32

Two for Antenna

lightning

protection.

Two for the

upper intrusion

bracket.

Two for the

radio bracket.

25 2 229288A Block, term,

ground, 3-pos,

branch

Ground block

26 3 229282A Term.block, 3

pos, branch

Terminal block

27 2 229283A Cap, end,

term blk,1 p.

Terminal block

cap

28 2 229218A Bracket, t

block, end, din

mt.

End stop

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