Federal Signal Corporation IPX-GRL5 Bedienungsanleitung

Safety Message to Installers of Warning Light Equipment

People’s lives depend on your proper installation and servicing of Federal Signal products. It is important to

read and follow all instructions shipped with this product and the original product. In addition, listed below

are some other important safety instructions and precautions you should follow:

• To properly install the lighting system, you must have a good understanding of automotive systems,

along with prociency in the installation and use of safety warning equipment.

• Do not install equipment or route wiring in the deployment path of an airbag.

• If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be

recalibrated for proper airbag deployment.

• You should frequently inspect the light system to ensure that it is operating properly and that it is

securely attached to the vehicle.

• When drilling into a vehicle structure, be sure that both sides of the surface are clear of anything that

could be damaged.

• Refer to the instructions packed with related products for additional precautions and information.

• File these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.

• This product contains high-intensity LEDs. Do not stare directly into the lights at a close range or

permanent damage to your eyesight may occur.

Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.

Overview

This publication has instructions for using the IPX-GRL5 Grill Mounting Kit to mount the Impaxx®300,

Impaxx 600, Viper®EXT, MicroPulse™3 and MicroPulse 6 lightheads to the grille of the Ford®Interceptor

Sedan.

NOTE: For electrical installation instructions, refer to the Installation and Maintenance Instructions packed

with the lighthead.

Unpacking the Product

After unpacking the product, inspect it for damage that may have occurred in transit. If it has been damaged,

do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of damage.

Carefully check all envelopes, shipping labels, and tags before removing or destroying them. Ensure that the

parts in the Table 1 on page 2 are included in the package. If you are missing any parts, contact Customer

Support at 1-800-264-3578, 7 a.m. to 5 p.m., Monday through Friday (CT).

Installation Instructions for the

IPX-GRL5 Mounting Bracket Kit

25500004A REV. A 312

Mounting Instructions for Impaxx®, MicroPulse™, and Viper®EXT

2Ford®Interceptor Sedan

Table 1 Mounting kit contents

Qty. Description Part Number

1 Bracket, DS Grille Mount, Interceptor Sedan 861300015

1 Bracket, PS Grille Mount, Interceptor Sedan 861300016

Mounting the Lights

IMPORTANT: Plan all cable routing before the installation.

AIRBAG DEPLOYMENT—Do not install equipment or route wiring in the deployment

path of an airbag. Failure to observe this warning will reduce the effectiveness of the

airbag or potentially dislodge the equipment, causing serious injury or death.

To mount the lights to the grille:

1. Route the wire from the lighthead through the mounting bracket.

DRILLING PRECAUTIONS—Check the area into which you are drilling to be sure

you do not damage vehicle components. All drilled holes should be deburred and

all sharp edges should be smoothed. All wire routings going through drilled holes

should be protected by a grommet or convolute/split loom tubing.

DO NOT OVERTIGHTEN SCREWS/NUTS—To avoid damage to the lightheads, do not

overtighten the screws/nuts.

2. See Figures 1 through 3. Attach the lightheads to the brackets using the hardware supplied with the

lightheads.

Figure 1 Impaxx attached to bracket

IPX600

IPX300

290A6918

Mounting Instructions for Impaxx®, MicroPulse™, and Viper®EXT

Ford®Interceptor Sedan

3. To access the top of the grille, disassemble the vehicle per the manufacturer’s service manual.

4. See Figure 4 on page 4. Remove the two clip nuts on the grille as shown, then reinstall them to hold the

bracket to the underside of the grille.

5. Repeat step 4 on the other side of the grille.

6. Connect the lights as described in the instructions provided with the lights.

7. Test the lights for proper operation.

8. Reassemble the vehicle per the manufacturer’s service manual.

Figure 2 MicroPulse attached to bracket

MPS3

MPS6

290A6919

Figure 3 Viper attached to bracket

VPX

290A6921

Mounting Instructions for Impaxx®, MicroPulse™, and Viper®EXT

Ford®Interceptor Sedan

Figure 4 Mounting locations of clip nuts and lighthead

LIGHTHEAD MOUNTED

BEHIND GRILLE

CLIP NUTS

REMOVED

290A6920

7. Connect the Impaxx, MicroPulse, or Viper EXT lights as described in the instructions provided with the

lights.

8. Test the lights for proper operation.

Getting Technical Support and Service

Federal Signal Corporation will service your equipment or provide technical assistance with any problems

that cannot be handled locally. Any product returned to Federal Signal for service, inspection, or repair must

be accompanied by a Return Material Authorization number. The RMA number can be obtained from your

local distributor or Federal Signal. Please provide a brief explanation of the service requested or the nature of

the malfunction. Contact your local dealer/distributor for replacement parts availability or contact the Federal

Signal Service Department (7 a.m. to 5 p.m., Monday through Friday, Central Time) at:

Service Department

Federal Signal Corporation

2645 Federal Signal Drive

University Park, IL 60484-3167

800-433-9132

800-343-9706 (fax)

www.fedsig.com

Ford is a registered trademark of Ford Motor Company.

Impaxx, MicroPulse, and Viper are trademarks of Federal Signal Corp.

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