Festo EGSL Bedienungsanleitung

(en) Operating

instructions

Mini slide

EGSL

8074716

2017-11c

[8074718]

EGSL

Festo EGSL 2017-11c

Translation of the original instructions

Symbols: Installation and commissioning may only be per

formed in accordance with these instructions by

technicians with appropriate qualifications.

Warning

Caution

Note

Environment

Accessories

English 3.........................................................................

EGSL

Festo EGSL 2017-11c English 3

EGSL mini slideEnglish

Contents

1 Control sections and connections 4...............................

2 Function and application 5.......................................

3 Transport and storage 5.........................................

4 Requirements for product use 6...................................

5 Installation 7..................................................

Mechanical installation 7.........................................

Electrical installation 10..........................................

6 Commissioning 12...............................................

7 Operation 13...................................................

8 Service and maintenance 14......................................

9 Disassembly and repair 14........................................

10 Accessories 15..................................................

11 Eliminating malfunctions 15......................................

12 Technical data 16...............................................

EGSL

Festo EGSL 2017-11c English

Documentation on the product

For all available product documentation èwww.festo.com/pk

1 Control sections and connections

aC aB

23641

Fig. 1

7aJaA 9

1Mounting thread and centring holes

for effective load (on front plate)

2Mounting thread and centring holes

for effective load (on guide rail)

3Guide rail (slide)

4Mounting thread for switch lug

(accessories)

5Slot for proximity sensor (accessories)

6Mounting slot for cover (accessories)

7Mounting slots for terminal strip

(accessories)

8Base profile with integrated rolling guide

9Mounting thread for axial protection of the

cover (accessories)

aJ Mounting thread for motor mounting kit

(accessories)

aA Drive shaft

aB Rubber buffer

aC Recess for inserting the proximity switch

EGSL

Festo EGSL 2017-11c English 5

2 Function and application

A rotating slide spindle converts a motor’s rotation into linear motion. The slide 3

will then move backwards and forwards. The slide is bearing mounted. The

reference position of the slide unit can be determined with the help of proximity

sensors (èchapter 10 “Accessories”) in the slot 5or through homing against a

fixed stop (retracted end position).

The EGSL mini slide is intended to be used for the precise positioning of effective

loads.

Note

The EGSL mini slide does not have automatic locking: When input torque is not

applied, the slide can be moved freely.

A latching function for the entire system can usually be achieved by the use of

motors with an integrated holding brake or by other suitable measures such as,

for example, clamping systems, motors with high gear ratios or automatically

locking gear units. Which measure is appropriate to select basically depends on

the application and the safety requirements.

 Select the corresponding Festo motor from our catalogue.

You will then be operating mating devices, which are especially adapted to

each other (ècatalogue information, www.festo.com/catalogue and design

software “PositioningDrives” èwww.festo.com).

 Observe the limit values for forces and positioning times

èchapter 12 “Technical data”.

3 Transport and storage

 Take the product’s weight into account. It weights up to 8 kg.

 Ensure the following storage conditions are met:

– short storage times

– cool, dry, shaded, corrosion-resistant storage locations.

EGSL

Festo EGSL 2017-11c English

4 Requirements for product use

Warning

Unexpectedly fast moveable masses can harm people or property (crushing).

 Apply power to the drive motor, at first limited to low speeds and torques.

Note

Particles (e.g. dust, liquids, ...) which penetrate the mechanics of the EGSL can

cause damage or lead to reduced performance.

 Make sure that the dust concentrations for the permitted IP protection class

are complied with (èchapter 12 “Technical data”).

The cover (èAccessories) prevents reaching between guide rail and end

cover, but not penetration of dust and contamination.

Note

Malfunctions will occur if the device is not used correctly.

 Be sure to always comply with the specifications in this chapter. In this way,

the product will perform as intended.

 Compare the limit values specified in these operating instructions with those

of your actual application (e.g.forces, torques, temperatures, masses, speeds).

Only compliance with the load limits allows operation of the product in

compliance with the relevant safety regulations.

 Take into consideration the ambient conditions at the location of use.

Corrosive elements in the environment (e.g.ozone) will reduce the service life of

the product.

 Comply with the regulations of the trade association, the German Technical

Control Board (TÜV) or corresponding national regulations.

 Remove transport packaging such as films and cardboard.

The packaging is intended to be recycled on the basis of its constituent

materials (exception: oiled paper = other waste).

 Use the product in its original condition without any unauthorised

modifications.

EGSL

Festo EGSL 2017-11c English 7

 Note the warnings and instructions on the product and in the relevant

operating instructions.

 Take the tolerance of the tightening torques into account. Unless otherwise

specified, the tolerance is ±20 %.

5 Installation

Mechanical installation

 Do not modify the screws and threaded

pins if not directly requested to do so in

these operating instructions.

 Mount the motor on the mini slide in

accordance with the assembly

instructions for the motor mounting kit

recommended in the catalogue.

For installation in a vertical or sloping position:

Warning

Falling masses can cause personal injury

and material damage (crushing).

If there is a power failure or if the spindle

nut breaks, the work mass will drop.

 Make sure that you use only motors

with an integrated holding brake.

 Check whether additional external

safety measures are required to

prevent damage due to spindle nut

fracture (e.g.toothed latches or

moving bolts).

 Make sure that the device is installed free of mechanical stress and sag

(evenness of bearing surface ≤0.05 % of stroke length).

 Position the EGSL so that its control sections can be reached.

Fig. 2

Fig. 3

EGSL

Festo EGSL 2017-11c English

 Fasten the EGSL with at least 4 mounting attachments.

 Please select the appropriate accessories from our catalogue

www.festo.com/catalogue

Direct mounting Profile mounting

attachment

Fastening with adapter

plates

Profile mounting in the

groove of the mounting

surface 7

 Tighten the mounting screws evenly with the following tightening torque.

EGSL-... 35 45 55 75

Screw M4 M5 M5 M6

Min. screw-in depth [mm] 4.8 5.5 5.5 6.6

Max. screw-in depth [mm] 6.0 6.5 7.0 10.5

Centring sleeve [mm] 7x3

(ZBH-7)

7x3

(ZBH-7)

7x3

(ZBH-7)

9x4

(ZBH-9)

Tightening torque

– Direct mounting/

Fastening with adapter plates

[Nm] 2.9 5.9 5.9 9.9

– Profile mounting attachment [Nm] 1 5 5 5

Fig. 4

EGSL

Festo EGSL 2017-11c English 9

Installing the effective load

Note

If the steel slide becomes bent against a

buckled effective load, the service life of the

guide will be reduced.

 Make sure that the mounting surface of

the effective load is even to within

t ≤ 0.05 mm.

 Place the effective load so that the pull-out torque from the force

(parallel to the axis of motion) and lever arm remains low.

 Check the necessity of adapter plates.

Connection of the EGSL to

Festo handling components is made

possible through adapter plates

(èchapter 10 “Accessories”).

 Fasten the effective load to the slide

unit with screws (A) and, if necessary,

with centring elements (B).

The screw-in depth must be less

than the threaded holes.

EGSL-... 35 45 55 75

Screw (A) M4 M5 M5 M6

Centring sleeve (B) [mm] 7x3

(ZBH-7)

7x3

(ZBH-7)

7x3

(ZBH-7)

9x4

(ZBH-9)

Min. screw-in depth

– Guide rail [mm] 3.6 4.5 4.5 5.4

– Yoke plate [mm] 4.8 6 6 7.2

Fig. 5

Fig. 6

(A)

(B)

EGSL

Festo EGSL 2017-11c English

EGSL-... 75554535

Max. screw-in depth

– Guide rail [mm] 7.4 10.8 10.8 12.4

– Yoke plate [mm] 8.4 8.4 8.5 12.9

Tightening torque [Nm] 2.9 5.9 5.9 9.9

Fig. 7

For useful load geometries with projection in

the longitudinal direction of the slide:

 Make sure that the useful load does not

strike against the motor.

Electrical installation

If proximity sensors are used:

 Push the proximity sensors through the

cut-out aC on the housing cover into the

upper sensor slot.

The cable of a proximity sensor can be

guided away via the cross groove (C) into

the lower groove.

Protecting the end positions against

uncontrolled overrunning:

 Check whether additional hardware proximity switches are necessary.

 Observe that this reduces the effective stroke (ècatalogue specifications,

www.festo.com/catalogue).

Fig. 8

Fig. 9

(C)

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