Festo DGE ZR-RF Series Bedienungsanleitung

(en) Operating

instructions

Toothed belt axis

DGE-…-ZR-RF

8074332

2017-11e

[8074334]

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e

Translation of the original instructions

Symbols: Installation and commissioning may only be per

formed in accordance with these instructions by

technicians with appropriate qualifications.

Warning

Caution

Note

Environment

Accessories

English 3.........................................................................

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English 3

Documentation on the product

For all available product documentation èwww.festo.com/pk

Toothed belt axis DGE-...-ZR-RFEnglish

1 Operating elements and connections

aJ 2 3 4

1Toothed belt

2Greasing nipple

3Centring recesses with or without fastening thread

4Slide with grooves for fastening the work load

5Drive shaft

6Internal thread for fastening the switch lug

7Groove for fastening the sensor support

8Slot for inserting the sliding blocks (only size 25)

9Internal thread for fastening the motor mounting kit

aJ Internal thread for fastening the axis

Fig. 1

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English

2 Function and application

A toothed belt on a drive shaft converts the

rotary movement of a motor into a linear

movement. The slide then moves backwards

and forwards.

The slide is carried by rollers and guide rods

inside the cylinder barrel.

The DGE-...-ZR-RF is intended for the exact

and fast positioning of effective loads.

It is approved for operation in slide mode and

yoke mode (observe loading limits).

The DGE-...-ZR-RF is not permitted for use in

applications in which vegetable water-soluble

fats or oils could penetrate into the axis.

Note

The toothed belt axis DGE-...-ZR-RF is not self-locking: When input torque is not

applied, the slide can be moved freely.

Generally, a latching function of the complete system can be achieved with

motors with an integrated holding brake or other suitable means, such as

clamping systems, motors with high gear ratios or self-locking gears. The choice

of suitable means depends on the application and safety requirements.

SPlease select the appropriate motor from our catalogue

èwww.festo.com/catalogue

You will then be operating two devices which are especially matched to each

other.

STo design the DGE-...-ZR-RF, use the Festo design software “Positioning Drives”

(èwww.festo.com).

SAdhere to the maximum permitted values for forces, torque and speeds

èchapter 12 “Technical data”.

Fig. 2

Fig. 3: Slide operation

Fig. 4: Yoke operation

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English 5

3 Transport and storage

STake into consideration the weight of the DGE-...-ZR-RF.

The DGE-...-ZR-RF weighs up to 120 kg, depending on the design.

SEnsure the following storage conditions:

– short storage times

– cool, dry, shaded storage locations protected from corrosion

– no oils, greases or grease-dissolving fumes.

In this way you can ensure the capability of the toothed belt.

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English

4 Conditions for the safe use of the product

Warning

Unexpected fast-moving masses can cause injury to people or damage to

property (danger of fingers being crushed).

SApply power to the drive motor, at first limited to low speeds and torques.

Note

Malfunctions will occur if the device is not used correctly.

SMake sure that the specifications in this chapter are always observed.

In this way the product will perform as intended.

SCompare the maximum values specified in these operating instructions with

those of your actual application (e.g.forces, torques, temperatures, masses,

speeds).

Operation of the product in compliance with the relevant safety regulations is

contingent on adherence to the load limits.

STake into consideration the ambient conditions at the location of use.

Corrosive elements in the environment (e.g.ozone) will reduce the service life of

the product.

SPlease comply with national and local safety laws and regulations.

SRemove transport packaging such as foils and cardboard.

It is intended that the packaging be recycled on the basis of its constituent

materials (exception: oiled paper = other waste).

SUnauthorised product modification is not permitted.

SNote the warnings and instructions on the product and in the relevant

operating instructions.

STake the tolerance of the tightening torques into account. Unless specified

otherwise, the tolerance is ±20 %.

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English 7

5 Installation

Mechanical installation

SDo not modify the settings of screws and

threaded pins if there is no direct

requirement to do so in these operating

instructions.

SFit the motor onto the axis in accordance

with the assembly instructions for the

motor mounting kit recommended in the

catalogue.

Preparing the product for fitting

Note

Please note that in the case of heavy loadings the axis must not be fastened

only by the front cover.

Excessive tensile loads will cause the cover screws to be pulled out.

With use of the upper threaded holes in the

endcaps:

SEnsure the maximum screw-in depth of

7mm (with use of HP-25: use screw

M4x10).

Fig. 5

Fig. 6

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English

Installing the product:

SSelect the necessary mounting position.

SCheck whether additional protection against entry of drops (grease, oil, water)

and particles is needed.

Protection against penetra

tion of drops and particles

Low Better

Installation

position

Vertical,

diagonal or

horizontal with

toothed belt

on top

Diagonal or

horizontal with

toothed belt at

bottom

Fig. 8

Fitting in a vertical or sloping position:

Warning

Masses falling suddenly can cause personal

injury and material damage (crushing).

If there is a power cut or if the toothed belt

breaks, the work load will slide down.

SMake sure that you only use motors with

an integrated spring-loaded holding brake.

SCheck whether additional external safety

measures are required to prevent the work

load from sliding down (e.g.toothed

latches, moving bolts or emergency

buffers).

Fig. 7: Low Better

Fig. 9

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English 9

With all mounting positions:

SPlace the DGE-...-ZR-RF so that all the

operating parts are accessible.

SMake sure that the device is fitted free

of mechanical stress and distortion

(evenness of mounting surface:

0.2 mm / 30 cm).

Fig. 10

Fig. 11

DGE-…-ZR-RF

Festo DGE-…-ZR-RF 2017-11e English

Products with long stroke lengths:

SUse the centre support MUP-...

Fig. 12 shows the distances between supports required for the DGE-...-ZR-RF.

L [mm]

F [kg]

1200 1500 1800 2100 2400 2700

3000

DGE-25-ZR-RF...

L [mm]

F [kg]

1200 1500 1800 2100 2400 2700 3000

2,5

7,5

12,5

17,5

22,5

DGE-40-ZR-RF...

L [mm]

F [kg]

1600 2800 3200 3600 40002000 2400

100

DGE-63-ZR-RF...

Installation

position1 position 2

Fig. 12: Distances between supports L required for the DGE-...-ZR-RF as a factor of

mounting position, rated size and useful load F

Andere Handbücher für DGE ZR-RF Series

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