Festo IFB-03 Series Bedienungsanleitung

Pneumatics

manual

Valve terminal with

MIDI/MAXI

pneumatics

Type IFB..-03

Manual

152 771

en 0209f

Valveterminaltype03

Contents and general instructions

Festo P.BE-MIDI/MAXI-03-EN en 0209f

Authors M. Simons, U. Will..........................

Editor M.Holder....................................

Original German text...............................

Layout .. ... ... ... ... ...Festo SE AG & Co., Dept. KG-GD

Type setting DUCOM................................

Edition en 0209f...................................

Designation P.BE-MIDI/MAXI-03-EN...................

Order no. 152 771.................................

E Festo SE & Co., D-73726 Esslingen, Federal Republic of Germany, 2002)

Internet: http://www.festo.com

E-Mail: service_international@festo.com

The copying, distribution and utilization of this document as

well as the communication of its contents to others without

expressed authorization is prohibited. Offenders will be held liable for the payment of dam-

the right to carry out patent, utility model or ornamental design registration.

Contents and general instructions

II Festo P.BE-MIDI/MAXI-03-EN en 0209f

Contents and general instructions

III

Festo P.BE-MIDI/MAXI-03-EN en 0209f

Contents

Designated use VI........................................................

Target group VI..........................................................

Service VI...............................................................

Notesontheuseofthismanual VII...........................................

Important user instructions X..............................................

Abbreviations XII.........................................................

1. Summary of components 1-1........................................

1.1 Overview of multifunctional Festo valve terminals 1-5.....................

1.2 Component description of the pneumatic modules 1-6....................

1.2.1 Midi pneumatic modules 1-6.................................

1.2.2 Maxi pneumatic modules 1-7.................................

2. Commissioning 2-1................................................

2.1 Valve terminal type 03 with modular electrical periphery type 03/04B 2-4....

2.1.1 Hat rail fitting 2-4...........................................

2.1.2 Fitting onto a wall 2-7.......................................

3. Diagnosis 3-1.....................................................

3.1 Preparing the compressed air 3-4.....................................

3.1.1 Operation with non-lubricated compressed air 3-4................

3.1.2 Operation with lubricated compressed air 3-5....................

3.2 General connecting methods 3-7......................................

3.3 Connecting the valve terminal 3-9.....................................

3.3.1 Assignment of connections 3-10................................

3.3.2 Auxiliary pilot air 3-12........................................

3.3.3 Pressure supply modules 3-14.................................

3.3.4 Operation with pressure zones 3-15.............................

3.4 Connnecting vacuum/underpressure 3-19...............................

3.5 Address assignment of the valves 3-20..................................

Contents and general instructions

IV Festo P.BE-MIDI/MAXI-03-EN en 0209f

4. Commissioning 4-1................................................

4.1 Settings 4-4.......................................................

4.2 Commissioning tests 4-7............................................

4.2.1 Checking the valve functions 4-8..............................

4.2.2 Checking the valve-cylinder combination 4-11....................

4.3 Eliminating faults 4-15...............................................

4.3.1 Impairment of function 4-15...................................

4.3.2 LED display of the valves 4-17..................................

5. Diagnosis and error treatment 5-1....................................

5.1 Combination possibilities valve/ sub-base 5-3...........................

5.2 General precautionary measures 5-6..................................

5.3 Dismantling valve terminal type 03 5-7.................................

5.3.1 Loosening the electrical connections 5-7........................

5.3.2 Loosening the pneumatic connections 5-8.......................

5.3.3 Dismantling valve terminal type 03 (wall fitting) 5-9...............

5.3.4 Dismantling valve terminal type 03 (hat rail fitting) 5-10............

5.4 Fitting the modules and components 5-11...............................

5.4.1 Large surface-mounted silencer 5-12............................

5.4.2 Valves and additional plates 5-13...............................

5.4.3 Sub-bases and pressure supply modules 5-18....................

5.4.4 End plates 5-24.............................................

A. Technical appendix A-1.............................................

A.1 Technical specifications - pneumatics A-3...............................

A.2 Index A-9.........................................................

Contents and general instructions

Festo P.BE-MIDI/MAXI-03-EN en 0209f

Designated use

The pneumatic midi/maxi modules described in this manual

are intended exclusively for use in conjunction with the

modular electrical periphery type 03/04B, the CPX terminal or

the multipin connection type 03 from Festo. They are in-

tended exclusively for controlling pneumatic actuators and

may only be used in conjunction with external devices and

components recommended or approved of by Festo.

Please observe the safety regulations specified in this manual

as well as the instructions concerning the designated use of

the valve terminal. The valve terminals may only be used as

follows:

– in accordance with designated use

– without any modifications by the user

– in faultless technical condition.

The maximum values specified for pressures, temperatures,

electrical data, torques etc. must be observed.

Observe also national and local regulations.

Target group

This manual is directed exclusively at technicians trained in

control and automation technology.

Service

Please consult your local Festo repair service if you have any

technical problems.

Contents and general instructions

VI Festo P.BE-MIDI/MAXI-03-EN en 0209f

Notesontheuseofthismanual

This manual deals with the following pneumatic modules:

Product Design/fitting Number of valve

locations

Pneumatic type 03 MIDI/MAXI valves with separate auxiliary pilot air (18

mm; NW 4,0/25 mm; NW 7,0)

– Single-solenoid valves

– Double-solenoid valve

– Mid-position valves blocked, pressurized, ex-

hausted

2...26

2...13

(Additional) pressure supply

Pressure zone supply

Pressure supply adapter

Pressure regulator and throttle plate

End plate with regulator

Table. 0/1: Pneumatic modules type 03

This manual includes a technical appendix with the technical

specifications of the pneumatic components on the valve ter-

minal.

All information on power supply and on the electric modules

can be found in the relevant electronics manuals for the CPX

terminal or valve terminal 03/04B (see following tables).

Contents and general instructions

VII

Festo P.BE-MIDI/MAXI-03-EN en 0209f

The following Festo manuals are necessary for the complete

documentation of the modular valve terminal, depending on

what you have ordered and on further equipment for your

complete system:

Valveterminaltype03withCPXterminal

Type Title Manual

Electronics

manual

“System manual type

P.BE-CPX-SYS-...

Overview of structure, components and

method of operation of CPX terminals;

Installation and commissioning instructions as

well as basic principles of parametrizing

“CPX I/O modules”

Type P.BE-CPX-EA-...

Connection types and instructions on fitting,

installing and commissioning input and output

modules of type CPX-... as well as type CPA

and midi/maxi pneumatic interfaces

“CPX field bus node”

Type P.BE-CPX-FB...

Instructions on fitting, installing, commission-

ing and diagnosing the relevant field bus node

Pneumatics

manual

“Valve terminals with

midi/maxi pneumatics”

type P.BE-Midi/

Maxi-03-...

(this manual)

Instructions on fitting, installing, commission-

ing and diagnosing midi/maxi pneumatics

(type 03)

Table. 0/2: Manuals for valve terminal type 03 with CPX terminal

Contents and general instructions

VIII Festo P.BE-MIDI/MAXI-03-EN en 0209f

Valve terminal type 03 with modular electrical pe-

riphery type 03/04B.

Type Title Manual

Electronics

manual

“Supplementary manual

I/O modules”

Type P.BE-VIEA-03-..

Connection types and instructions on fitting,

installing and commissioning input and output

modules of type 03/04B (digital I/O modules

4I,8I,4O,high-currentoutputmodules,multi

I/O modules)

Manual for analogue

input/output modules”

type P.BE-VIAX-03...

Connection types and instructions on fitting,

installing and commissioning analogue input

and output modules of type 03/04B

Manual for AS-i master

type P.BE-VIASI-03...

Connection types and instructions on fitting,

installing and commissioning the AS-i interface

master of type 03/04B

Electronics manual for

your field bus connec-

tion

type P.BE-VIFB..-03-... or

Control unit

type P.BE-VIS...-03-...

Instructions on fitting, installing, commission-

ing and diagnosing the relevant field bus node

or control unit

Available field bus nodes:

FB5, FB6, FB8, FB11, FB13, FB16 and FB21

Available control units:

SB60, SF3, SF60

Pneumatics

manual

“Valve terminals with

midi/maxi pneumatics”

type P.BE-Midi/

Maxi-03-...

(this manual)

Information on fitting, installing, commission-

ing and diagnosing midi/maxi pneumatics

Table. 0/3: Manuals for valve terminal type 03 with electrical periphery type 03/04B.

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