Fimap MR60 Bedienungsanleitung

ADJUSTMENT AND

INSPECTION MR60 65/75/85

Doc. 10023982

Emesso Giugno 2011

Ver. AB

Pag. 1 di 16

VALIDITY

This document has validity since the serial number n° 211007724

Modification comparing to the previous document

Ref. Pag Description

2 Update picture for chopper card.

7 New pictures a d refere ce for MR 65-75-85

13 New pictures a d refere ce for MR 65-75-85

14 Update pictures for squeegee

ADJUSTMENT AND

INSPECTION MR60 65/75/85

Doc. 10023982

Emesso Giugno 2011

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Pag. 2 di 16

READ THE USE A D MAI TE A CE MA UAL

CO SOLE CO FIGURATIO S A D SETTI GS

Console Services

The co sole allows you to:

Program the chopper card to e sure the correct behaviour of the machi e;

Test the electric compo e ts a d circuit regardi g the tractio system.

Read the alarms to ide tify the error code easily.

Console use

The correct seque ce to co ect the co sole is:

1. TURN OFF the machi e by tur i g the mai key.

2. Co ect the co sole to the chopper card via the co ector o the board.

3. Tur o the machi e a d operate with the co sole.

4. Whe fi ish TURN OFF the machi e.

5. Disco ect the co sole from the machi e.

A BAD SEQUENCE N CONNECT NG AND UNCONNECT NG THE CONSOLE CAN EAS LY

DAMAGE THE CARD OR THE CONSOLE.

ADJUSTMENT AND

INSPECTION MR60 65/75/85

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Emesso Giugno 2011

Ver. AB

Pag. 3 di 16

ALARM TABLE

Message Alarm What to do

ALARM A1

FW Switch ON Forward micro-switch on

in turning on.

Put the potentiometer in idle position and

check that the forward micro-switch is

open.

ALARM A2

BW Switch ON Backward micro-switch

on in turning on. Let the pedal stay in idle position and

open the backward micro-switch.

ALARM A3

Pot. FAULT Potentiometer error Check the potentiometer harness.

ALARM A4

Ref OUT Neutral Potentiometer not

correclty positioned

Put the potentiometer in the idle position

or if it already is in the right position,

adjust the potentiometer program.

ALARM A5

Over temperature Thermal protection Wait for 5 minutes and then check the

traction motor absorption rate.

ALARM A6

POWER STAGE Damaged power stage Replace the chopper card.

ALARM A7

OVERCURRENT Overcurrent Check the motor cables: If connections

are regular and repeat the alarm, replace

the chopper card.

ALARM A8 POWER

FUSE/RELAY Power fuse or internal

contactor damaged

Check the fuse on the + battery and

wiring, replace the chopper card if it

persists (General relay damaged).

ALARM A9

UNDERVOLTAGE Undervoltage Check the batteries for poor voltage.

ALARM A10

OVERVOLTAGE Overvoltage Battery voltage greater than 45V: check

battery status

ALARM A11

Overload Current Current protection Check the motor current and possibly trim

the electronic current control

ALARM A12

DISABLE ON Disabling active Check the status of the disabled.

ALARM A13

KEY-OFF Turn off sequence active Check the wiring on the ignition power

key.

ALARM A14

EEPROM FAIL E²prom data reading

failed Check the settings: if the alarm is

repeated, replace the chopper card.

ADJUSTMENT AND

INSPECTION MR60 65/75/85

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Pag. 4 di 16

CHOPPER CARD CO FIGURATIO

Console Code: 431320

To e ter the parameter list:

1. Press the “MODE” butto .

2. The first parameter descriptio will appear, pressi g up or dow it is possible to scroll the

parameter list.

3. O ce o the parameter you wa t to cha ge, press the “MODE” butto to e ter i to the

parameter to modify the co figuratio (i modificatio co ditio the parameter

descriptio will bli k).

4. Cha ge the value usi g the “UP” a d “DOWN” butto s. O ce co figured correctly co firm

the cha ges by pressi g the “MODE” butto , this will co firm the cha ges.

ADJUSTMENT AND

INSPECTION MR60 65/75/85

Doc. 10023982

Emesso Giugno 2011

Ver. AB

Pag. 5 di 16

PARAMETERS:

PARAMETER DEFAULT MMG

RESET TO DEFAULT D SABLE D SABLE

ACCELERATION RAMP

3 3

REVERSE RAMP 1,5 1,5

NEUTRAL RAMP 1 1

FORWARD SPEED 100 100

BACKWARD SPEED 60 60

MINIMUM SPEED 0 0

BATTERY VOLTAGE 24 24

SPEED REFERENCE si gle-e ded single-ended

REF. DEADBAND 0,2 50mV

BRAKE DELAY 2 0,5

MULTIMODE SPEED 50 50

MULTIMODE CURRENT

25 45

BW SAFETY TIME 0 0

BW SAFETY SPEED 0 0

LOW BATTERY 19 19

TIMEOUT RUN AWAIT

0 60

RUN-AWAY 0 14

CURRENT LIMIT 45 90

RATED CURRENT 15 25

OVERLOAD TIME 60 60

5-J1 HW CONFIG N.C. switch N.O. switch

6-J1 HW CONFIG N.O. switch N.C. switch

11-J1 HW CONFIG N.O. switch N.O. switch

ENABLE ALARM 1 ENABLE ENABLE

ENABLE ALARM 2 ENABLE ENABLE

ENABLE ALARM 3 ENABLE ENABLE

ENABLE ALARM 4 ENABLE ENABLE

ENABLE ALARM 12 ENABLE D SABLE

PASSWORD 0 0

ADJUSTMENT AND

INSPECTION MR60 65/75/85

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POTENTIOMETER SETTINGS

(Resister Settings)

1) Ensure the machine is TURNED OFF.

2) Connect the console to the machine.

3) Turn on the machine.

4) Enter into the parameter list using the “MODE” button.

5) Scroll down the list until you reach the parameter “Speed reference appears”

6) Press the “MODE” to enter into parameter to change the settings as below.

SPEED REFERENCE

single-ended

Select the “single-ended” option and confirm with “MODE”

CALIBRATION

Stop pos = 0.6 V

Put the pedal in the idle condition and confirm its value

using the “MODE” button.

CALIBRATION

Max pos = 2.7 V

Press completely the potentiometer and confirm the value

using the “MODE” button.

7) Turn off the Machine.

8) Disconnect the console.

9) Turn on the machine and perform a functional test to verify the adjustment.

ADJUSTMENT AND

INSPECTION MR60 65/75/85

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Pag. 7 di 16

Electric installation adjustment

1. Check

the electric installation functionality: switches,

contactors, motors, solenoid valve, power fuses and

thermal switches.

MR 60

MR 65/75/85

ADJUSTMENT AND

INSPECTION MR60 65/75/85

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Emesso Giugno 2011

Ver. AB

Pag. 8 di 16

2. Check

the functionality and the potentiometer conditions

and the conditions of the direction micro-switches.

3. Check that when the micro-switch is pressed there

is about

0, mm of micro-switch lever movement clearance.

4. Check the conditions and the

connections of the power

cables and battery charger (option).

ADJUSTMENT AND

Battery check card adjustment

1. Check that when

turning on the machine the battery check

card has the following starting sequence:

Turning on of the LED which corres ond to the set

LED = “0”).

Turning on of all the LEDs (check of the lam s)

Turning on of the LEDs de ending on the charge of the

battery

Check the hour meter is functioning correctly.

To check the settings

you sim ly need to turn on the machine

and check which is the fi

rst LED that turns on. Counting the

LEDs from

the left side any LED corres ond to a osition and

the LED which turn on

corres ond to the current set

Check that if the machine

is using

adjustment is on osition 1.

Check

that if the machine

adjustment is on osition 4.

WARNING: A wrong set-

u of the battery control card

com romise the ba

ttery efficiency and damage them

ermantely.

Battery charger adjustment

1. Check

that the battery charger set u is correct for the

battery ty e used on the machine.

To adjust the battery charger act as follow:

-Lift u the sticker

on the front art of the battery charger.

Set u the di switches under the sticker following the

inst

ructions of the table below.

-Put the sticker

in its original osition.

ADJUSTMENT AND

INSPECTION MR60 65/75/85

Battery check card adjustment

turning on the machine the battery check

card has the following starting sequence:

Turning on of the LED which corres ond to the set

-u (red

Turning on of all the LEDs (check of the lam s)

Turning on of the LEDs de ending on the charge of the

Check the hour meter is functioning correctly.

you sim ly need to turn on the machine

rst LED that turns on. Counting the

the left side any LED corres ond to a osition and

corres ond to the current set

-u .

is using

wet cell batteries the

that if the machine

is using

GEL batteries the

u of the battery control card

will

ttery efficiency and damage them

Battery charger adjustment

that the battery charger set u is correct for the

battery ty e used on the machine.

To adjust the battery charger act as follow:

on the front art of the battery charger.

Set u the di switches under the sticker following the

ructions of the table below.

in its original osition.

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Emesso Giugno 2011

Ver. AB

Pag. 9 di 16

ADJUSTMENT AND

INSPECTION MR60 65/75/85

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Emesso Giugno 2011

Ver. AB

Pag. 10 di 16

Battery charger with serial number from 470878.

Under the plastic cover you can see the dip switches as the

picture shows.

The dip switches has to be setted up as follow:

DP1 – DP2: Charge curve selection

GEL TROJAN

DP1

DP2

ON ON

WET CELL

DP1

DP2

ON OFF

GENERIC GEL o AGM

DP1

DP2

OFF ON

GEL EXIDE SONNENSCHEIN

DP1

DP2

OFF OFF

Other switches NCHANGEABLES

DP3 DP4 DP5 DP6 DP7 DP8

ON ON ON OFF OFF ON

Read carefully the battery charger use and maintenance manual

Charger warning codes:

ERROR

MESSAGE

CAUSE WHAT TO DO

E01 Over voltage on the

battery

Check the battery installed on the machine, the

installation of the power connections and the quality of

the power cables.

E02 Over temp of an

external probe.

Restart the battery charger if the problem is still there,

replace the battery charger.

E03 Charging phase issue Check the battery conditions and, if necessary, replace it.

SCt Charging cycle taking

too long

Check the battery conditions and, if necessary, replace it.

SCr Internal short circuit Replace the battery charger

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