Fire Pants Fabrication SCORPION Handbuch

SET UP INSTRUCTIONS

SCORPION GRINDER

Serial Numbers 011+

FIRE PANTS FABRICATION

Website: www.firepantsfab.com.au

Email: admin@firepantsfab.com.au

Phone: 0431 933 268

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

1 Introduction 3

2 Specifications 3

3 Unpacking 4

4 Setting Up 4

5 Operating instructions 17

6 Safety 18

7 Troubleshooting 21

1. INTRODUCTION

The Scorpion known for its fast acting, effective sting; this grinder is no different. With more power,

more speed, big platen and small footprint; the Scorpion grinder is in a league of its own. Perfect for

both beginners and professionals.

Features include:

•2 x 72” or 2 x 48” Belt Capacity

•Solid 10mm steel frame, laser cut for accuracy

•Ceramic platen backrest

•6061 aluminium tracking and drive wheels

•Huge 250mm drive wheel coupled with 2hp and 3hp motors ultimate performance

•The only grinder in its class built to run the Cubitron II belts from 3M

•Extended length platen backrest for greater control

•Move from a 300mm flat platen to a 250mm slack belt without even stopping or making

adjustments

•150 –350mm contact wheel capability

•Australian designed and built

NOTE: PLEASE DO NOT OPERATE THE SCORPION GRINDER UNTIL YOU HAVE READ THESE

INSTRUCTIONS AND ARE FAMILIAR WITH ITS CONTROLS. THE SCORPION GRINDER IS INTENDED

FOR USE ONLY BY TRAINED PERSONNEL.

2. SPECIFICATIONS

Model

SC72 Frame

SC72 2hp

SC72 3hp

SC72 VSD

Dimension of

Frame (LxWxH)

250 x 400 x

850mm

250 x 400 x

850mm

250 x 400 x

850mm

250 x 400 x

850mm

Weight

Approx. 20kg

Approx. 35kg

Approx. 40kg

Electrical

Specifications

240v 10a

240v 15a

240v 10a

Belt Size

2 x 72”

Belt Speed

7500sfm fixed

750 –7500sfm

Environment

IP55

IP55 (indoor only)

Motor

No Motor

2 hp, 2 pole

3hp, 2 pole

2hp, 4pole

Switchgear

DOL Starter

VSD control

3. UNPACKING

Carefully inspect the exterior of the packing box. Any visible damage should immediately be

reported to Fire Pants Fabrication. Remove all packing documents from the interior of the box and

file in your records. Remove the shipping box, the foam packaging material, and the Scorpion

Grinder. Open the top flaps of the packing box to remove the Scorpion Grinder from the base of the

box. Grasp the Scorpion Grinder on both sides, using proper lifting techniques, and place it on a

stable bench top. Visually check the Scorpion Grinder to ensure that no damage occurred during

shipping.

4. SETTING UP

Tools required:

5mm Allen key

6mm Allen key

10mm spanner (or socket) x2

13mm spanner (or socket)

16mm spanner (or socket)

17mm spanner (or socket)

18mm spanner (or socket)

Combination square or small spirit level

Torque wrench (recommended)

Step 1

Unpack the contents of all packages.

One package will contain the grinder frame

and parts, the other will have the motor

and VSD / Switchgear (if applicable).

First find the bag of bolts and confirm the

contents.

Refer to contents list on bag for correct

hardware.

Step 2

Unpack motor onto bench, flip it onto its

back, use a 13mm socket to remove the

motor feet. Retain feet and hardware.

Step 3

Place motor in position shown in picture,

Reinstall the feet using the original

hardware on the side facing up. The feet

will be on the same side as the data plate.

Tighten to 15 ft/lb

*You may have to clean the paint on the

bolt head if it does not seat fully into its

position.

Step 3.1

To allow the base to bolt down properly,

use a #2 Philips screwdriver to:

For Fixed speed machines: swap bolts A

and B.

For Variable speed machines: remove bolt

A and place in the empty position B.

Step 4

While in this position, locate the base

plate, and the 4 x M8*40mm countersunk

bolts, washers and nuts. Use a 6mm allen

key and 13mm spanner and 5mm Allen key

to install the base plate. (If installing on a

pedestal, you may need to preinstall the

bolts).

Step 5

Place motor on its feet as shown, at this

point you should secure the grinder on a

bench or pedestal where it will be used. Do

NOT connect the motor to a power until

the assembly is completed.

Step 6

locate the 4 x M8*25mm bolts, Large

washers, Scorpion frame.

Step 7

Place the frame on the motor face mount

in an upright position, install the 4 bolts by

hand into the slotted holes into the motor

face. Use a spirit level on the front vertical

face of the frame and adjust plumb before

tightening to 20 ft/lb with 13mm socket.

Step 8

Use the 6 x M6x40 bolts, washers, flange

nuts, and nyloc nut to assemble the tool

holder.

Assemble as shown, with the nyloc nut

closest to the M12 threaded hole in the

frame. Align the flats of the nut

horizontally to allow the platen bracket to

slide over it.

Step 8.1

Install one of the locking handles to the

tool holder.

Use an Allen key in the back, while pulling

the lever back to allow you to rotate the

centre easily.

Step 9

Locate the platen, angle brackets, 2 x

10*16mm bolts & washers, 2 x M12*20mm

bolts & washers.

Install angle brackets to platen by hand,

then the assembly to the frame. Lightly nip

up the bolts using a 16mm and 18mm

spanner to hold in place, final adjustment

will come later.

The platen mount holes are offset, the

default position is to have the ‘Long’ end

down (as shown), but it can be reversed to

give more platen above the work rest, and

a shorter ‘Slack’ belt area.

Step 10

Next assemble the work rest to the tool

arm using 1 x M12*35mm bolt and washer

and 1 locking handle with a washer.

Tighten the bolt just enough to allow some

movement when the locking handle has

been released.

Step

10.1

Install tool arm to the frame by sliding the

tool arm into the slot. Tighten with the

locking handle on the side.

*The angle of the locking handles can be

adjusted by pulling the handle out and

rotating to another position. The spring will

lock them in the new position.

Step 11

Locate the tensioner handle, hinge

assembly, tracking adjuster, tracking wheel

(125mm), 2 x M8*25mm Socket head bolt,

1 x M8*20mm socket head bolt.

Step 12

Place the two (2) 25mm long bolts through

the holes shown, and place through the

holes on the tracking arm, then secure the

hinge assembly to the other side. Tighten

to 20 ft/lb.

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