Fireye 85UVF series Bedienungsanleitung

DESCRIPTION

The Fireye Phoenix type 85UVF/IRF flame scanners are microprocessor based devices utilizing a solid

state flame detection sensor. The Phoenix flame scanners incorporate an internal flame relay with auto-

matically set ON/OFF thresholds, thereby eliminating the need for a remote flame amplifier or flame

switch.

Phoenix scanners detect the amplitude of the modulations (the flame “flicker”) that occur within the tar-

geted flame, over a wide frequency. During the scanner setup procedure, the amplitudes of the target

flame are automatically stored by the flame scanner, together with optimum ON/OFF criteria. The appro-

priate sensor gain is automatically selected. Phoenix scanners incorporate full self diagnostics and elec-

tronic self checking.

The Phoenix 85UVF/IRF is available in multiple models differentiated by spectral range, levels of hazard-

ous area certifications and agency approvals. Refer to Table 1 on page 3 for an overview of model num-

bers versus product certifications.

The Phoenix 85UVF/IRF flame scanner is powered by 24Vdc. Electrical connection is via an 8-pin elec-

trical quick-disconnect (QD). An analog 4 to 20mA output of flame strength is standard.

Note: The Phoenix QD models with electrical quick-disconnect have replaced the original models

equipped with ten feet of captive cable. The QD models (with 59-546-x cables) are suitable for use in

Class I Division 2 hazardous areas, thereby eliminating the need for "EX" models. The "CEX" mod-

els remain unchanged for use in Ex II 2 G/D hazardous areas.

APPLICATION

Fireye Phoenix 85UVF self-checking scanners are used to detect 295 to 340 nanometers wavelength ultra-

violet emissions. The Fireye Phoenix 85UVF1-1QDK3 and 85UVF1-1CEX-K3 Flame Scanners are

derivatives of the standard Phoenix product but utilizing an advanced optical filter. This filter adjusts the

optical sensitivity of the detection cell to pick up wavelengths of light from the standard 310 nm range up

to 500 nm.

Typical Applications: Duct Burners, Industrial Gas Burners, Refinery Applications, Low NOxBurners,

Waste Gas Units and Incinerators. The K3 scanner is particularly suited to measure the light emissions

from steel plant applications such as burners firing blast furnace gas and coke oven gas.

Fireye Phoenix 85IRF self checking scanners are used to detect 830 to 1100 nanometers wavelength infra-

red emissions. They are suited for application to duct burners, industrial gas burners, refinery applications

ignition systems and Low NOx detection and for continuous or non-continuous burner operation.

Typical Applications: Duct Burners, Industrial Oil Burners, Refinery Applications, Waste Oil Units and

Incinerators. NOTE: Because the sensors in the Phoenix are solid state devices they can perform well

with many different fuels. For example UV is typically used on gaseous fuels but can also be applied to

oils and heavy oils. To be 100% sure of correct application a test should be performed.

We DO NOT recommend the Phoenix scanner for use on small pilot flames or obstructed sighting.

OPERATOR & SYSTEM INTERFACE

Operator interface to the Phoenix scanner is via a pushbutton keypad and informative LEDs. These pro-

vide continuous indication of flame signal, flame relay status, scanner status as well as selected mode of

operation. Simplified keystroke routines are used for setup and this can be completed in seconds. For

remote interface, outputs are provided for flame switch, fault relay and 4 to 20mA flame strength.

CU-114

MARCH 14, 2014

TYPE 85UVF/IRF

Integrated Flame Scanner

with Internal Flame Relay

SEE TABLE 1 ON PAGE 3

FMEDA

SIL3

SEE TABLE 1 ON PAGE 3

exida



SPECIFICATIONS

FIGURE 1. DIMENSIONS

FIGURE 2. PHOENIX SCANNER in ATEX HAZARDOUS AREA HOUSING (mounting flange kit ordered separately)

All models of the Phoenix 85UVF1/IRF1-1CEX and 85UVF1-1CEX-K3 flame scanners are housed

within an ATEX approved housing for application in Ex II 2 G/D hazardous rated environment. In addi-

tion the ATEX housing is designed to meet the requirements of IP66 (NEMA 4X).

3.59 [91.28]

3.72 [94.49]

GROUNDING

SCREW

59-546-X

QUICK DISCONNECT CABLE

(ORDERED SEPARATELY)

MOUNTING FLANGE

P/N 35-318-1, -2

(ORDERED SEPARATELY)

DIMENSIONS IN INCHES [MM]

PURGE AIR CONNECTION

3/8 - 18 NPT OR

3/8 -19 BSP-PL

1 - 11 -1/2 NPT OR

1 - 11 BSP-PL

SIGHT PIPE CONNECTION

1.46 [36.97]

1.84 [46.79]

*HOUSING FLANGE KIT, ORDERED SEPARATELY

(INCLUDES NPT OR BSP FLANGE, GASKET, MOUNTING SCREWS)

P/N 129-168-1 (NPT)

P/N 129-168-2 (BSP)

DIMENSIONS IN INCHES (MM)

ASSEMBLY SHOWN WITH HOUSING FLANGE KIT, ORDERED SEPARATELY

MOUNTING SCREWS (4 PLC.)

3/8" THREADED OPENING FOR COOLING AIR

1" FEMALE THREAD

SIGHT PIPE MOUNT

VIEWING

WINDOW

*HOUSING FLANGE KIT

FLANGE GASKET

0.35 (9)

4.41

(112)

5.28

(134)

8.94 (227)

4.53 (115) 4.41 (112)

3.56 (90)

FOR WIRING INSTRUCTIONS REFER TO FIGURE 6

3/4

3/4" NPT THREADED OPENING FOR CABLE ENTRY

SCANNER PART NUMBERS AND APPROVALS

Table 1:

CE = 2009/142/EC Gas Appliance directive-EN298

Oil Burning Applications-EN230

Note 1: Based on Exida’s FMEDA report no. 08/04-57 R001 dated March 17, 2010, Fireye certifies

that the 85 Series Phoenix scanners are suitable for installations up to and including SIL3

ACCESSORIES

Fireye recommends the use of the P/N 35-127 Heat Insulating Nipple.

Notes: 1. Rated output is when power supply is vertically mounted, and with an ambient temperature of 104°F (40°C)

maximum.

AGENCY APPROVALS (note 1) ATEX

SCANNER MODEL FM UL

C/US

CE CLASS I

DIV 2

CLASS II

DIV 2

CLASS III NEMA 4X IP66 DVGW DIN

CERTCO

Ex II 3 G/D

Ex nA IIC T5

Ex II 2 G/D

Ex d IIC T6

85UVF1-1QDXXXXXXXXXX X

85UVF1-1CEX X X X X X

85UVF1-1CEX-K3 X X X X X

85IRF1-1QDXXXXXXXXXX X

85IRF1-1CEX X X X X X

85IRF1-2QDXXXXXXXXXX X

85UVF1-2QDXXXXXXXXXX X

85UVF1-1QDK3X XXXXXXXX X

85UVF1-2QDK3X XXXXXXXX X

X = CERTIFICATION IN HAND

Table 2:

PART NUMBER DESCRIPTION NOTES

35-318-1 Standard, non-metallic 1” NPT Thread mounting flange for basic (-1QD) models

35-318-2 Standard, non-metallic 1” BSP Thread mounting flange for basic (-1QD) models

129-195-1 Optional, aluminum 1” NPT mounting flange kit for basic (-1QD) models

129-195-2 Optional, aluminum 1” BSP mounting flange kit for basic (-1QD) models

129-168-1 1" NPT Housing flange kit for CEX models

129-168-2 1" BSP Housing flange kit for CEX models

60-2685-25 24 VDC Switching Power Supply, 100-240 vac 50/60 Hz. input, 2.5 A output

at 24 vdc. Powers up to five scanners.

Dimensions: 3.7"(95mm) high x 1.6" (40mm) wide x 4.3"(108mm) deep

See bulletin CU-118

60-2685-50 24 VDC Switching Power Supply, 100-240 vac 50/60 Hz. input, 5.0 A output

at 24 vdc. Powers up to ten scanners.

Dimensions: 4.5" (115mm) high x 2.0" (50mm) wide x 4.8" (121mm) deep.

See bulletin CU-118



SCANNER CABLES

Safety Information

When this equipment is fitted to an appliance, due regard must also be given to the requirements of

that appliance.

Before attempting to install, commission or operate this equipment, all relevant sections of this doc-

ument must be read and fully understood. If in doubt about any requirements consult Fireye.

Installation, commissioning or adjustment of this product MUST be carried out by suitably trained

engineers or personnel quilified by training and experience.

After installation or modifications to the installation all functions of the equipment MUST be

checked to ensure safe and reliable operation of the Phoenix scanner.

The manufacturer of this equipment accepts no liability for any consequences resulting from inap-

propriate, negligent or incorrect installation, commissioning or adjustment of operating parameters

of the equipment. There are no user servicable parts.

Before attempting any work on this equipment or any equipment controlled by or connected to this

equipment, all related electrical supplies must be isolated.

Safety interlocks must not be removed or overridden. Any faults once detected must be corrected

before the control is operated.

Table 3:

PART

NUMBER DESCRIPTION

LENGTH

METERS FEET

59-546-3 8-Conductor 3-meter cable assembly with 8-pin female connector. 3 meters 9 feet, 10 inches

59-546-6 8-Conductor 6-meter cable assembly with 8-pin female connector. 6 meters 19 feet, 8 inches

59-546-9 8-Conductor 9-meter cable assembly with 8-pin female connector. 9 meters 29 feet, 3 inches

59-546-12 8-Conductor 12-meter cable assembly with 8-pin female connector. 12 meters 39 feet, 4 inches

59-546-15 8-Conductor 15-meter cable assembly with 8-pin female connector. 15 meters 49 feet, 2 inches

59-546-30 8-Conductor 30-meter cable assembly with 8-pin female connector. 30 meters 98 feet, 5 inches

59-546-45 8-Conductor 45-meter cable assembly with 8-pin female connector. 45 meters 147 feet, 7 inches

59-546-60 8-Conductor 60-meter cable assembly with 8-pin female connector. 60 meters 196 feet, 10 inches

59-546-90 8-Conductor 90-meter cable assembly with 8-pin female connector. 90 meters 295 feet, 3 inches

59-546 8-Conductor cable without connector. Sold by the foot for use as extension

cable from a junction box.

As required As required

WARNING

The equipment described in this manual is capable of causing property damage, severe injury, or death. It is the responsibility

of the owner or operator to ensure that the equipment described is installed, operated and commissioned in compliance with

the requirements of all national and local legislation, which may prevail.

SPECIFICATIONS

MECHANICAL, BASIC MODELS (-1QD) and FIBER OPTIC MODELS (-2QD):

Housing Material: Engineered material - GE Valox

Scanner Weight: 3.30 lbs (1.5kg)

Mounting Flange: P/N 35-318-1, Standard, non-metallic, 1" NPT female pipe mount flange with

(Ordered Separately) 3/8" NPT female cooling air connection

P/N 35-318-2, Standard, non-metallic,1" BSP female pipe mount flange with

3/8" BSP female cooling air connection

P/N 129-182-1, Optional, aluminum,1" NPT kit for basic (-1QD) models

(InSight / Paragon style flange), with 3/8" NPT female cooling air connection.

P/N 129-182-2, Optional, aluminum,1"BSP kit for basic (-1QD) models

(InSight / Paragon style flange), with 3/8" BSP female cooling air connection.

ENVIRONMENTAL:

Temperature Rating: -40° F to + 150°F (-40°C to +65°C)

Humidity: 0% to 95% relative humidity, non-condensing

COOLING/ PURGE AIR REQUIREMENTS:

Source: Clean, dry, cool

Volume: 4 SCFM (113 l/min) at 3/8" threaded mounting flange, or 1 inch

“Y” fitting, mounted on scanner sight pipe. Temperature near the upper limit

of the scanner operating range and/or use with dirty/dusty fuels may

require up to 15 SCFM (425 l/min).

Pressure: Adequate to overcome furnace or windbox pressure

ELECTRICAL:

Input Power: 24 Vdc nominal, +20%, -15% supply current 200 mA

Electrical Connection: 8-PIN quick-disconnect

Relay Outputs: FLAME RELAY, SPST (N.O.)

FAULT RELAY, SPST (N.C.)

Contact Rating: Minimum: 10 mA @ 5 Vdc

Maximum: 2 A @ 30 Vdc, 2 A @ 230 Vac (Resistive load)

Analog Output: Optically isolated 4 to 20mA dc current referenced to 24 Vdc common,

maximum connected load: 750 Ohms. Fireye recommends the 60-2685-X

24 Vdc power supply for best performance and for a SELV rating of the

4-20mA analog output leads.

Status Indication: Multiple LED indication for flame signal strength, flame relay, ready,

target, background select and fault codes

MECHANICAL, CEX MODELS:

Housing Material: Aluminum, painted finish

Housing Rating: Ex II 2 G/D rated, ATEX certified

Scanner Weight: 9.5 lbs (4.3kg)

Mounting Flange: P/N 129-168-1, 1" NPT female pipe mount flange with

(Ordered Separately) 3/8" NPT female cooling air connection

P/N 129-168-2, 1" BSP female pipe mount flange with

3/8" BSP female cooling air connection

OPTICAL: UV models - 295 to 340 nanometers

IR models - 830 to 1100 nanometers

K3 models - 310 to 500 nanometers



CABLE SPECIFICATION:

Specification: P/N 59-546:

Multi-core, 8 conductor (color coded), with foil wrap and overall braided shield.

PLTC-ER rating

Eight#18AWG

Temperature Rating: -40° F to +221°F (-40°C to +105°C)

Cable Jacket: PVC

Nominal O.D. 0.44" (11.2 mm)

Maximum O.D. 0.48" (12.2 mm)

INSTALLATION NOTES

The Phoenix flame scanners determine the presence or absence of flame by monitoring the amplitude of

the flame across a wide flicker frequency spectrum. The scanner should initially be mounted so that the

primary combustion zone is within the scanner’s line of sight.

The location and sighting instructions listed in the following sections are rough guidelines for the location

of the scanner. The scanner provides feedback via LEDs and the 4-20ma output to assist in the adjustment

and proper alignment of the flame scanner. Refer to the set-up procedures described in this bulletin.

Note: An acceptable scanner location must ensure the following:

Reliable main flame and/or ignitor flame detection at all air flow and furnace loads (ranges

of fuel firing).

Rejection of the ignitor flame if too short or in the wrong position to ignite the main flame

reliably, thus prohibiting the delivery of fuel to the burner.

Note: Ensure the correct FFRT (Flame Failure Response TIme) is selected prior to commissioning.

INSTALLATION PROCEDURE

1. The best results are obtained when the scanner is aimed so that the scanner’s line of sight inter-

sects the burner center at a slight angle (e.g. 5 degrees) and sees a maximum of the primary com-

bustion zone, as shown in Figure 3. If only one scanner is used per burner, the line of sight

should also intersect the igniting flame.

2. For installations where separate scanners are used to monitor main and ignitor flames, the main

flame scanner should be sighted so it does not detect the ignitor flame.

3. The scanner should have an unrestricted view of flame as far as possible. Physical obstructions

such as air register blades, interfering vanes, or other hardware should be cut away or notched so

they do not fall within the scanner’s line of sight as shown in Figure 3.

Note: Always check with the burner manufacturer before you trim the register blades.

Note: When installing flange 35-318-1 or 35-318-2, only torque to 60 in/lbs (5 ft/lbs or 6.8Nm) on

the sight pipe or damage can occur. (Hand tight plus 1 turn max)

WARNING: Protective filtered lenses should be worn when viewing flame; infrared and

ultraviolet energy from the flame can be damaging to the eyes.

FIGURE 3.

4. AN ACCEPTABLE SCANNER LOCATION MUST ENSURE THE FOLLOWING:

— Reliable pilot flame detection.

— Reliable main flame detection.

— Rejection of pilot flame too short or in the wrong position to ignite the main flame reliably,

thus prohibiting main fuel admission.

Note: Reliable signals must be obtained at all air flows and furnace loads (ranges of fuel firing).

FIGURE 4.

5. If combustion air enters the furnace with a rotational movement of sufficient velocity to deflect

pilot flame in direction of rotation, position the scanner 0 to 30 degrees downstream of the pilot

burner and close to the periphery of the throat where the ultraviolet radiation is at a maximum.

(See Figures 3 and 4).

Having determined an appropriate location for the sight tube, cut a clearance hole for a 2 inch

pipe through the burner plate. If register vanes interfere with the desired line of sight, the inter-

fering vane(s) should be trimmed to assure an unobstructed viewing path at all firing levels, see

example shown below.

Note: Always check with the burner manufacturer before you trim register vanes.

PRIMARY

COMBUSTION

AIR REGISTER

BLADES

SCANNER

LINE OF

SIGHT

BURNER

THROAT

FLAME

ENVELOPE

SINGLE BURNER SCANNER SIGHTING

BURNER

CENTER LINE

BASE

ZONE

IGNITOR

SCANNER

MAIN BURNER

CCW ROTATION

IGNITOR

SCANNER

MAIN

CW ROTATION

BURNER

SCANNER LOCATION VS. SECONDARY AIR ROTATION



FLAME MUST COMPLETELY COVER SIGHT OPENING

6. The preferred method for mounting surface mounted scanners requires the use of a swivel

mount, P/N 60-1664-3 (NPT), shown in Figure 5. Center the swivel mount over the two inch

hole in the burner plate and secure using three hexed cap screws (not provided). Install the sight

pipe on the swivel mount. If a swivel is not used, insert the end of the sight pipe into the hole,

align the hole to the desired viewing angle and tack weld (welding must be adequate to tempo-

rarily support the weight of the installed scanner). The sight pipe should be arranged to slant

downward so that dirt and dust will not collect inside.

CAUTION: Use no more than one foot of one inch diameter sight pipe. Increase the sight

pipe diameter one inch for every additional foot of sight pipe length used to avoid restricting

the scanner’s field of view.

7. When a satisfactory sighting has been confirmed by operational testing, secure the swivel

mount’s ball position in place by tightening the three hex head cap screws located on the swivel

mount ring.

8. For ease of use, the scanner should be installed on the sight pipe so the LED display can easily

be read.

Note: Operation of the LED display is independent of position.

9. The scanner lens must be kept free of contaminants (oil, ash, soot, dirt) and the scanner housing

temperature must not exceed its maximum rating of 150° F (65° C). Excessive temperatures will

shorten scanner life. Both requirements will be satisfied by a continuous injection of purge air at

either the 3/8" housing inlet or the 1" “Y” connection ahead of the swivel mount as shown in

Figure 5.

The scanner mounting may be made with provision for purge air through only the 3/8" opening or for

purge air through either the 3/8" opening or the 1" “Y” connection. In the latter arrangements, normally

only one of the two connections is provided with purge air and the other connection is plugged. When a

sealing coupling is used, the 1" “Y” connection is used for the purge air and the 3/8" opening is plugged.

It is good practice to use the sealing coupling (P/N 60-1199-x with NPT threads) on all installations to

insure against unwanted furnace pressures from damaging the scanner lens.

Under normal conditions, with clean burning fuels and moderate ambient temperature conditions, purge

air flow of approximately 4 SCFM (113 l/min) is generally adequate. Up to 15 SCFM

(425 l/min) may be required for fuels that produce high levels of ash or soot, or for hot environments to

maintain the scanner’s internal temperature within specification.

BUT THISNOT THIS NOT THIS

CAUTION: To ensure safe and reliable detection it is the responsibility of the commis-

sioning engineer to carry out flame failure testing after programming the scanner.

Ensure that the scanner correctly detects the target flame (Flame On condition) and rec-

ognizes the target flame off (Flame Off condition).

FIGURE 5.

#60-1664

1” SWIVEL MOUNT

#35-127

HEAT INSULATING NIPPLE

STANDARD MOUNTING

AIR ENTRY (PURGE AND COOLING)

#60-1664

1” SWIVEL MOUNT

#35-127

HEAT INSULATING NIPPLE

MOUNTING

FOR

HIGH TEMP.

APPLICATIONS

COOLING AIR/ENTRY

#35-127

HEAT INSULATING

NIPPLE

1” SIGHT PIPE

(BY OTHERS)

ALTERNATE MOUNTING

(NOT ADJUSTABLE)

#35-127

HEAT INSULATING NIPPLE

MOUNTING FOR SPECIAL

APPLICATIONS- HIGH PRESSURE

#35-127

HEAT INSULATING NIPPLE

#35-127

HEAT INSULATING NIPPLE

#60-1199-1 (NPT)

SEALING COUPLING WITH QUARTZ

WINDOW. REQUIRED WHEN SCANNER LENS

IS EXPOSED TO EXCESSIVE PRESSURE

FURNACE OR WINDBOX PRESSURE

APERTURE

#53-121

#60-1664

1” SWIVEL MOUNT

RETAINER

#34-181

COOLING AIR/ENTRY

(PURGE AND COOLING)

“WYE” #35-200 (NPT)

“WYE” #35-239 (BSP)

“WYE” #35-200 (NPT)

“WYE” #35-239 (BSP

AIR ENTRY

(PURGE AND

COOLING)

AIR ENTRY

(PURGE AND COOLING)

#60-1664

1” SWIVEL MOUNT

1” SIGHT PIPE

(BY OTHERS)

CEX MOUNTING

AIR ENTRY (PURGE AND COOLING)



SCANNER WIRING

To reduce electrical noise interference, the scanner cable should be installed in flexible or rigid conduit.

Take precautions to keep the scanner cable away from any high inductive wiring associated with high

inductive loads or high voltage, or high energy spark ignition systems.

FIGURE 6. WIRING DIAGRAM

Notes:

1. Flame relay contacts are shown in de-energized (no flame) condition.

2. Fault relay contacts are shown in de-energized (fault) condition.

3. BMS = Burner Management System (by others).

4. External 2.0 Amp fuses recommended.

5. A functional ground screw is provided on the scanner end plate.

An external ground wire can be installed to comply to local codes.

6. There are no internal customer replaceable parts.

7. Although they are at the same potential internally, the scanner’s 24 VDC power source (-) must

be connected to the Blue wire, not the Red wire.

CAUTION: The Phoenix flame scanner requires 24 Vdc power for operation. Connection

to a 24 Vac or 120 Vac power source will damage the scanner. Refer to wiring diagrams.

External 2.0 Amp fuses are recommended to protect Flame Relay and Fault Relay con-

tacts. All wiring to the scanner should be rated at 90°C. For runs less than 1000 feet, the

use of Fireye Scanner Cable, P/N 59-546, (8 wire) is recommended. For runs in excess of

1000 feet, consult the factory.

CAUTION: The Phoenix flame scanner 4-20mA analog output is SELV rated only when

the Phoenix is powered by an SELV rated 24 VDC power supply. The recommended Fireye

P/N 60-2685 power supply is SELV rated.

INPUT

POWER

24VDC

FLAME

RELAY

(Note 1)

FAULT

RELAY

(Note 2)

FAULT

RELAY

(Note 2)

(+)

(-)

(+)

(-)

FIREYE 59-546-X CABLE

(NOTE 5)

BLACK (+)

BLUE (-)

ORANGE

BROWN

TAN

VIOLET

RED

24VDC

TO BMS

INPUT

(NOTES 3 & 4)

TO BMS

INPUT

(NOTES 3 & 4)

TO BMS

INPUT

(NOTES 3, 7 & 8)

YELLOW

CHASSIS

FIREYE

60-2685

POWER

SUPPLY

SHIELD

(NOTE 6)

ANALOG

OUTPUT

4-20mA

PHOENIX 85UVF/IRF

QUICK-DISCONNECT PIN NUMBER GROUND

EARTH

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