Floe VSD Leitfaden

REPLACMENT INSTRUCTIONS

VSD COVER & BASE

VSD3800-10,000

VSD3800-5000 (DC VSD) P/N 511-38585-01

VSD3800-5000 (AC VSD) P/N 511-38590-00

VSD6000-10,000 (DC VSD) P/N 511-60785-01

VSD6000-8000 (AC VSD) P/N 511-60790-00

TOOLS REQUIRED

• (2) 9/16” SOCKETS/WRENCHES

• 5/32” OR 1/4” HEX BIT/ALLEN WRENCH

• 5/16” FLAT TIP SCREWDRIVER

• TORQUE WRENCH

•PRY BAR (IF MOTOR IS SEIZED INTO COUPLER)

For more information, go to the owner support tab on the FLOE website

*LIFT & BATTERIES NOT INCLUDED

BILL OF MATERIALS

VSD REPLACEMENT COVER & BASE

(INCLUDES COVER WITH DECALS, BASE & SPEED NUTS, BASE SCREWS,

LOWER SUPPORT FOAM, FOAM SPACERS, ANTI-SEIZE)

PART NUMBER DESCRIPTION

511-38585-01 KIT, VSD COVER & BASE REPLC. 3.8-5K DC

511-38590-00 KIT, VSD COVER & BASE REPLC. 3.8-5K AC

511-60785-01 KIT, VSD COVER & BASE REPLC. 6-10K DC

511-60790-00 KIT, VSD COVER & BASE REPLC. 6-8K AC

IMPORTANT NOTE

LOWER THE LIFT UNTIL THE CRADLE HAS

REACHED THE

LOWER LIMIT SWITCH AND THE WEIGHT

OF THE BOAT IS NO LONGER ON THE LIFT.

THERE MUST BE NO LOAD ON THE CRA-

DLE/LIFT, AS THE DRIVE UNIT WILL BE

REMOVED FROM THE LIFT.

IDEALLY, THE BOAT WILL BE REMOVED

FROM THE LIFT AND TIED TO THE DOCK.

IF THE LIFT IS NOT COMPLETELY

LOWERED, THE DRIVE UNIT WILL SPIN

EXTREMELY FAST UNTIL THE CRADLE

REACHES THE FRAME BEAMS.

IMPORTANT (AC DRIVE MOTORS):

UNPLUG THE POWER CORD FROM THE

ASC BEFORE PROCEEDING.

STEP 1

REMOVE (2) SCREWS FROM THE BOTTOM OF THE MOTOR COVER (FIGURE 1.1). PULL THE COVER

DOWN AND DISCONNECT THE MOTOR & BRAKE WIRES (FIGURE 1.2). FOR AC DRIVE UNITS, DIS-

CONNECT THE PLUG THAT IS COMING FROM THE ASC (FIGURE 1.2A).

FIGURE 1.1

FIGURE 1.2

FIGURE 1.2A

DISCONNECT MOTOR AND BRAKE

CONNECTORS

DISCONNECT PLUG FROM ASC

WHILE PULLING UP ON TAB

REMOVE THE FASTENERS SECURING THE DRIVE UNIT TO THE BALL SCREW CLAMP (FIGURE 1.3).

PULL THE DRIVE UNIT OF OF THE END OF THE BALL SCREW. IF THE DRIVE UNIT IS SEIZED INTO

THE COUPLER ON THE BALL SCREW, USE A PRY BAR BETWEEN THE MOTOR MOUNTING PLATE

AND THE BALL SCREW CLAMP TO PRY EVENLY ON ALL FOUR SIDES OF THE MOTOR

MOUNTING PLATE, ALTERNATING FROM SIDE TO SIDE AND TOP TO BOTTOM (FIGURE 1.4).

FIGURE 1.3

FIGURE 1.4

STEP 2

REMOVE THE OTHER TWO SCREWS SECURING THE BASE TO THE COVER (FIGURE 2.1). REMOVE

THE FOAM INSERTS (FIGURE 2.2).

FIGURE 2.1

FIGURE 2.2

REMOVE FOAM INSERTS

REMOVE THE (4) FASTENERS SECURING THE MOUNT TO THE COVER. FOR VSD3800/5000 LIFTS,

USE A 5/32” HEX BIT/ALLEN WRENCH TO REMOVE THE BOLTS (FIGURE 2.3). FOR VSD6000-10,000

LIFTS, USE A 1/4” HEX BIT/ALLEN WRENCH TO REMOVE THE BOLTS (FIGURE 2.4).

DO NOT DISCARD BOLTS, THEY WILL BE RE-USED.

FIGURE 2.3

FIGURE 2.4

REMOVE THE MOTOR FROM THE COVER. REMOVE THE FOAM FROM THE MOTOR AND REPLACE

WITH THE INCLUDED FOAM BY PEELING THE BACKING OFF OF THE DOUBLE SIDED TAPE AND

PRESSING ONTO MOTOR CASE (FIGURE 2.5). PLACE THE NEW COVER OVER THE MOTOR WHILE

ALIGNING THE MOUNTING HOLES ON THE MOTOR AND COVER. INSTALL THE INCLUDED

SPACERS AS SHOWN (FIGURE 2.6).

FIGURE 2.6

FIGURE 2.5

INSTALL NEW FOAM ONTO MOTOR

REPLACE THE MOTOR PLATE AND THE PREVIOUSLY REMOVED BOLTS (FIGURE 2.7). TORQUE TO

10 FT-LB (FIGURE 2.8).

FIGURE 2.7

FIGURE 2.8

REPLACE THE FOAM INSERTS AS SHOWN (FIGURE 2.9 & 2.10). FOR AC DRIVE UNITS, KEEP THE

FOAM AWAY FROM THE HEATER BAND.

FIGURE 2.9

FIGURE 2.10 KEEP FOAM INSERTS AWAY FROM

HEATER BAND

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