Fluke VIBGUARD compact Bedienungsanleitung

VIBGUARD®

compact

Installation and

Operation

Edition:23.10.2018

Doc. no.:LIT 79.210.EN

Translation of the German manual

Type: VIB7.900

Serial number and year of manufacture: see type plate

PRODUCER: Fluke Deutschland GmbH, Freisinger Str. 34,

85737 Ismaning, Germany, + 49 89 99616-0,

www.pruftechnik.com

LEGAL NOTES

Protection notice

These instructions and the product described herein are protected by copyright. The authors

reserve all rights. These instructions must not be copied, reproduced translated or made availa-

ble to third parties in any other form - in part or in full - without prior approval.

Exclusion of liability

Any claims against the authors in relation to the product described in these instructions are

excluded. The authors do not provide any guarantee for the accuracy of the contents of these

instructions. Furthermore, the authors are not in any way liable for any direct or indirect loss ari-

sing from using the product or from using these instructions even if the authors have identified

the potential for such a loss.

The authors do not accept any liability for potential faults in the product. This exclusion of liability

also applies to dealers and distributors. Subject to errors and design changes, in particularly in

terms of further technical developments.

Trademark

The trademarks and registered trademarks referenced in these instructions are generally mar-

ked as such and are the property of their owners. The absence of a marking does not however

mean that names are not protected.

VIBGUARD is a registered trademark of PRÜFTECHNIK AG.

Fluke Deutschland GmbH

Freisinger Str. 34

85737 Ismaning, Germany

+ 49 89 99616-0

www.pruftechnik.com

Contents

1 Prior to starting 5

1.1 Scope of delivery 5

1.2 Notes regarding these instructions 5

1.3 Markup 5

1.4 Abbreviations 5

1.5 Service addresses 5

2 Safety 7

2.1 EU conformity 7

2.2 Intended use 7

2.3 Safety markings 8

2.4 Type plates 9

2.5 Information for the operator 10

2.6 Information for operating personnel 11

2.7 Residual hazards and protective measures 12

3 Technical data 13

3.1 System module - VIB 7.900 13

3.2 Dimensions 15

3.3 Cable glands 16

4 Description 17

4.1 System module 18

4.2 Power supply 20

5 Installation 21

5.1 Preparation 21

5.2 Mains connection 22

5.3 Tools and consumables 23

6 Mounting 24

6.1 Switch cabinet installation 24

6.2 Mounting the protective housing 27

6.3 RPM sensor 28

VIBGUARD compact│Installation and Operation 3

7 Electrical connection 30

7.1 Mains supply 30

7.2 Data line 32

7.3 Signal lines 33

7.4 Terminal diagram 38

7.5 Connection examples 39

8 Commissioning 43

8.1 Switching on the VIBGUARD compact 43

8.2 Transferring the measuring configuration 43

8.3 Functional check 43

9 Troubleshooting 44

10 Upkeep and Accessories 47

10.1 Upkeep 47

10.2 Accessories 47

11 Decommissioning 48

4 Edition: 10.2018

1 Prior to starting

1.1 Scope of delivery

On delivery, check the goods for damaged or missing parts. Note any possibly objectionable parts on the shipping

documents and claim them with the forwarder or your local PRUFTECHNIK partner.

1.2 Notes regarding these instructions

These instructions are a part of the product. As such, they must be kept throughout the product service life. These

instructions must be handed over to any subsequent owner or user of the product.

1.3 Markup

Texts are marked as follows in these instructions:

Action steps are indented and marked with a • bullet point.

List entries are indented and marked with a dash -.

Functional elements on the user interface, such as buttons, commands, links: <Element> in angle brackets.

Labels on the user interface, such as window titles, field names: '"Designation" in quotation marks.

Supplementary information / tips: Functional notes are introduced with a context-dependent keyword.

Safety notes:Warnings are introduced with the keyword CAUTION if there is a danger of personal injury.

Failure to observe these warnings may result in minor or moderate injury.

If there is a danger of damage to property, warning notices are introduced with the keyword Note.

1.4 Abbreviations

The following designations are considered equivalent in these instructions:

Condition Monitoring System = CMS

VIBGUARD compact Condition Monitoring System = VIBGUARD compact or System

VIBGUARD compact system module = system module

Sensors, cables, mountingadapters = measuring equipment.

Current Linedrive = CLD

1.5 Service addresses

Hotline +49 89 99616-0

Please have the serial number of your system module ready when contacting our

hotline ("Type plates" on page 9).

Shipping address

Fluke Deutschland GmbH, Freisinger Str. 34, 85737 Ismaning, Germany

VIBGUARD compact 5

Installation and Operation

Empty page

2 Safety

VIBGUARD compact was designed and built following careful selection of the harmonized norms to be complied

with as well as other technical specifications. The system therefore corresponds to the state of the art and ensures

the highest degree of safety.

Nevertheless, there are still risks relating to installation, commissioning and operation which are to be avoided.

Observe the general safety instructions in this section as well as the warnings in the instructions. Safety instructions

and warnings explain how you should act in order to protect yourself, others and objects from harm.

2.1 EU conformity

PRUFTECHNIK hereby declares that VIBGUARD compact conforms to the relevant European directives. The com-

plete text of the EU conformity declaration is available at the following Internet address:

https://www.pruftechnik.com/com/About-us/Company/Certificates-and-Material-Safety/

2.2 Intended use

VIBGUARD compact is a stationary condition monitoring system for monitoring the condition of machines mounted

on anti-friction bearings. The system records and processes the following signals and parameters:

lVibration parameters, broadband and narrow-band

lTime signals

lSpectra

lTemperature

lProcess parameters

The system works continuously and records the machine signals synchronously on all channels1. It is therefore sui-

table for machines with dynamic operational behavior for which the operating and process parameters need to be

recorded simultaneously and at short intervals.

The system may only be operated within the specifications given in these instructions. PRUFTECHNIK shall not be lia-

ble for any damage caused by misuse.

1maximum number of channels is type-specific

VIBGUARD compact 7

Installation and Operation

2.3 Safety markings

Please refer to the following figure for the safety markings on the VIBGUARD compact. The safety markings must be

observed and must not be concealed or removed. For the variants that are installed in a control cabinet (VIB 7.xxx-

PS), the safety labels must be attached at a suitable point in the control cabinet.

1 Vorsicht! Spannung Attention Danger

VIB 7.900-LH A yellow sticker each on the housing lock and below the power supply.

VIB 7.900-PS A yellow sticker on the top hat rail.

2 100 - 240V AC / 1,3 A / 50-60 Hz

VIB 7.900-LH A yellow sticker on the outside of the cable gland for the mains supply.

VIB 7.900-PS A yellow sticker on the top hat rail.

8 Edition: 10.2018

Installation and Operation

2.4 Type plates

System module

The type plate on the system module contains the following information:

Type: Item number (VIB 7.900), hardware status (V1.1) of the System module.

S/N: Serial number of the system module, 7 digits, starting with 95..

HW: Status (V1.1), number (30), variant (UICP = Voltage ICP) of the built-in board.

Protective housing

The type plate on the protective housing, or on the power supply cabling contains the following information about

the entire system:

Type: VIB 7.900-LH or VIB7.900-PS - Item number of the entire system.

S/N: Production week (WWYY) of the entire system and serial number of the system module installed.

HW: Hardware status of the protective housing (e.g. V 2.0).

VIBGUARD compact 9

Installation and Operation

2.5 Information for the operator

Obligations of the operator

Maximum safety can only be achieved in practice if all measures required for this are adopted. As the operator, it is

part of your duty of care to plan these measures and monitor their implementation.

Ensure that the following requirements are met:

Qualified specialist personnel for installation, commissioning and operation is available.

Installation material and tools are provided.

Voltage supply and network connection are present in accordance with the specification.

Potential equalization is provided

Integration of the system into existing equipment

The safety of a plant in which the system is integrated is the responsibility of the installer of the plant.

CAUTION! Except for the mains power supply to the system, all other connected circuits must be SELV cir-

cuits.

Ensure that the following requirements are noted:

Use the system in accordance with the intended use.

Only operate the system in a technically flawless state.

Only use original accessories and original spare parts.

Observe all nationally applicable regulations, all safety, accident prevention and environmental protection

regulations as well as all recognized technical rules for safe and proper work.

Training

Provide ongoing training for operating personnel in relation to the application of all safety regulations in safety

instructions. Ensure that the following requirements are complied with:

The applicable legal and otherwise binding safety and accident prevention regulations as well as the general safety

instructions and warnings must be adhered to and followed.

Ensure that operating personnel work in a safety-conscious manner.

10 Edition: 10.2018

Installation and Operation

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